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Figure 27.4 Surface roughness and tolerances obtained in various machining processes. Note the wide range within each process (see also Fig. 23.13). Source: Machining Data Handbook, 3rd ed. Copyright © 1980. Used by permission of Metcut Research Associates, Inc.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Figure 27.5 Various parts made by chemical blanking. Note the fine detail. Source: Courtesy of Buckbee-Mears, St. Paul.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Figure 27.6 Schematic illustration of the electrochemical machining process.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Figure 27.7 Typical parts made by electrochemical machining. (a) Turbine blade made of nickel alloy of 360 HB. Note the shape of the electrode on the right. (b) Thin slots on a 4340-steel roller-bearing cage. (c) Integral airfoils on a compressor disk.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Figure 27.8 (a) Two total knee replacement systems showing metal implants (top pieces) with an ultra-high molecular-weight polyethylene insert (bottom pieces). (b) Cross-section of the ECM process as applies to the metal implant. Source: Courtesy of Biomet, Inc.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Figure 27.9 (a) Schematic illustration of the electrochemical-grinding process.
(b) Thin slot produced on a round nickel-alloy tube by this process.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
produced by the electrical-discharge machining process, using shaped electrodes. Two round parts (rear) are the set of dies for extruding the aluminum piece shown in front (see also Fig. 19.9b). (c) A spiral cavity produced by EDM using a slowly rotating electrode similar to a screw thread. (d) Holes in a fuel-injection nozzle made by EDM; the material is heat-treated steel. Source: (b) Courtesy of AGIE USA Ltd.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
process. The workpiece moves in the two principle horizontal directions (x – y), and its motion is synchronized with the downward movement of the electrode to produce these cavities. Also shown is a round electrode capable of producing round or elliptical cavities. Source: Courtesy of AGIE USA Ltd.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
wire, which is then discarded.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
Figure 27.13 (a) Cutting a thick plate with wire EDM. (b) A computercontrolled wire EDM machine. Source: Courtesy of AGIE USA Ltd.
Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.