CLUTCH 6-1

Clutch

Table of Contents

Exploded View........................................................................................................................	6-2
Specifications .........................................................................................................................	6-4
Special Tool and Sealant ........................................................................................................	6-5
Clutch Lever and Cable ..........................................................................................................	6-6
Clutch Lever Free Play Inspection ....................................................................................	6-6
Clutch Lever Free Play Adjustment ..................................................................................	6-6
Cable Removal .................................................................................................................	6-6
Cable Installation ..............................................................................................................	6-6
Cable Lubrication ..............................................................................................................	6-6
Clutch Lever Installation	6-6
		6
Clutch Cover...........................................................................................................................	6-7
......................................................................................................Clutch Cover Removal	6-7
Clutch Cover Installation ...................................................................................................	6-7
Release Shaft Removal ....................................................................................................	6-8
Release Shaft Installation .................................................................................................	6-8
Clutch Cover Disassembly................................................................................................	6-8
Clutch Cover Assembly.....................................................................................................	6-9
Clutch .....................................................................................................................................	6-11
Clutch Removal.................................................................................................................	6-11
Clutch Installation..............................................................................................................	6-12
Spring Plate Free Play Measurement ...............................................................................	6-15
Spring Plate Free Play Adjustment ...................................................................................	6-16
Clutch Plate, Wear, Damage Inspection ...........................................................................	6-17
Clutch Plate Warp Inspection............................................................................................	6-17
Clutch Spring Free Length Measurement .........................................................................	6-18
Clutch Housing Finger Inspection .....................................................................................	6-18
Clutch Housing Spline Inspection .....................................................................................	6-18
Damper Cam Inspection ...................................................................................................	6-18

6-2 CLUTCH

Exploded View

					CLUTCH 6-3
	Exploded View
	No.	Fastener		Torque		Remarks
			N·m	kgf·m	ft·lb
	1	Clutch Cover Bolts (M6, L = 40 mm)	9.8	1.0	87 in·lb
	2	Clutch Cover Bolts (M6, L = 25 mm)	9.8	1.0	87 in·lb
	3	Clutch Cover Plate Bolts	9.8	1.0	87 in·lb	L
	4	Clutch Hub Nut	135	13.8	99.6	R
	5	Clutch Lever Clamp Bolts	7.8	0.80	69 in·lb	S
	6	Clutch Spring Bolts	8.8	0.90	78 in·lb
	7	Oil Filler Plug	–	–	–	Hand-tighten
	8	Sub Clutch Hub Bolts	25	2.5	18	L

CL: Apply cable lubricant.

EO: Apply engine oil.

G: Apply grease.

L:Apply a non-permanent locking agent.

M:Apply molybdenum disulfide grease.

R:Replacement Parts

S:Follow the specified tightening sequence.

W:Apply water.

6-4 CLUTCH

Specifications

Item	Standard		Service Limit
Clutch Lever Free Play	2 3 mm (0.08 0.12 in.)		– – –
Clutch
Spring Plate Free Play	(Usable Range)
	0.05 0.70 mm (0.002	0.028 in.)	– – –
Clutch Plate Assembly Length	(Reference)
	40.6 mm (1.60 in.)		– – –
Friction Plate Thickness:
13088-0003/0025	2.72 2.88 mm (0.107	0.113 in.)	2.5 mm (0.098 in.)
Friction and Steel Plate Warp	0.15 mm (0.0059 in.) or less		0.3 mm (0.012 in.)
Clutch Spring Free Length	41.6 mm (1.64 in.)		40.1 mm (1.58 in.)