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2.3 Methodical instructions

2.3.1 Starting time, time of steady movement and time of electric breaking are the elements of the loading diagram. For calculation of starting time and breaking during linear mechanical characteristic of the motor and Мс=const formulas [1, с.363-377; 2, с.219] can be used.

Acceleration time at every starting stage for the cart:

а) loaded ;

б) empty ,

where Тх, Тх' are electromechanical time constants at the running correspondingly of loaded and empty cart, s;

М1 М2 – the biggest moment during start and switching moment (Fig. 1.6), Nm;

Мс1 – static moment during lifting of the loaded cart, Nm;

Мс3 – static moment during lowering of the empty cart, Nm.

2.3.2 Electromechanical time constants at running of loaded and empty cart, s:

;

where , is total moment of inertia of electric drive at startup of loaded and empty carts correspondingly, kgm2 (Chapter 1.1);

is speed growth at every stage, accordingly to the moment growth .

The speed growth at every stage of startup is determined from the Fig. 1.6. For the first starting stage ; for the second starting stage ; for third ; for natural characteristic .

2.3.3 Acceleration time from the velocity to and from to (Fig. 1.6) are determined:

; ,

Те, Те' are electromechanical time constants for the natural characteristic during lifting of loaded cart and lowering of empty one, s.

2.3.4 Total time of startup of loaded and empty carts:   

; .

2.3.5 Time of plugging from the constant speed until complete stop for the cart

а) loaded ;

b) empty ,

where , are electromechanical time constants of electric drive during plugging correspondingly at lifting of the loaded cart and lowering of the empty cart, s;

, , , , , , are breaking moments of the motor and moments of static resistances, Nm (Fig. 1.6).

2.3.6 Electromechanical time constants of electric drive during plugging of the loaded and empty cart are determined by:

; ,

where , are total moments of inertia of electric drive during breaking of the loaded cart at lifting and empty cart at lowering, kgm2 (Chapter 1); are determined from the Fig. 1.6.

2.3.7 For calculation of the time of steady movement its necessary to define ways and velocities of steady movement.

2.3.8 Steady movement path during lifting or descending of the cart is determined as difference of given way L (Table 2.1) and ways, which are passed by the cart during lowering and breaking. These ways are determined from the construction of velocity diagrams (Fig.2.1), where and are taken from the item 1.3.18. Way, which loaded cart passes during lowering and lifting, is equal to the square of trapezium abсd, during breaking is equal to the square of triangle efg. Analogously ways of startup and breaking during lowering of empty cart (squares а'b'с'd' and e'f'g') are indentified.

2.3.9 Expressions for calculation of startup and breaking

а) during lifting of the loaded cart:

; ;

б) during lowering of empty cart:

; .

2.3.10 Way and time of static movement:

а) during lifting of the loaded cart:

; ;

б) during lowering of the empty cart:

; .

2.3.11 Duration of cart motor switching-on, %:

,

where is time of the cycle, s;

are total time of startup, fatigue movement, breaking and pauses correspondingly, s.

2.3.12 Construction of dependencies and is shown on the Fig. 2.1. Components of starting and breaking time are necessary to build in scale, another times are built without scale.

2.3.13 Equivalent moment for trapezoidal graphs:

а) for sections and also :

;

b) for sections and also :

,

where for ; for

c) for sections and also :

.

Equivalent moments for rectangular graphs at sections and also :

.

2.3.14 For the drive of the cart intermittent cycle motor is accepted, in such a case equivalent moment must be defined for the time of actual work without taking into account pauses, by the formula:

,

where .

Coefficient α takes into account the deterioration of cooling the motor at start-up and braking: α=0,75 is for the d.c. engine, α=0,5 is for the a.c. engine (induction motor).

2.3.15 The resulting equivalent moment is necessary to be reduced by the formula to the nearest standard value of switching-on duration ТВСТ = 15, 25, 40, 60 %. If Мд.ст е.ст, the motor fits. Мд.ст is the moment of chosen motor at the same standard switching-on duration as the Ме.ст, and it’s determined from the Tables 1.4, 1.5. For example, if ТВСТ=25%, than

,

where is moment, Nm;

is capacity, Wt;

- angular velocity of the motor when ТВСТ=25%.