- •TABLE OF CONTENTS
- •Chapter 1 INTRODUCTION
- •The es-ice Environment
- •es-ice Meshing Capabilities
- •Tutorial Structure
- •Trimming Tutorial Overview
- •Required Files
- •Trimming Tutorial files
- •Automatic 2D Tutorial files
- •Wall Temperature Tutorial files
- •Mesh Replacement Tutorial files
- •Multiple Cylinder Tutorial files
- •Closed-Cycle Tutorial files
- •Sector Tutorial files
- •Two-Stroke Tutorial files
- •Mapping Tutorial files
- •ELSA Tutorial files
- •Chapter 2 SURFACE PREPARATION IN STAR-CCM+
- •Importing and Scaling the Geometry
- •Creating Features
- •Defining Surfaces
- •Remeshing and Exporting the Geometry
- •Chapter 3 GEOMETRY IMPORT AND VALVE WORK
- •Importing the Surfaces
- •Modelling the Valves
- •Saving the Model
- •Chapter 4 MESHING WITH THE TRIMMING METHOD
- •Modifying Special Cell Sets in the Geometry
- •Defining Flow Boundaries
- •Creating the 2D Base Template
- •Creating the 3D Template
- •Trimming the 3D Template to the Geometry
- •Improving cell connectivity
- •Assembling the Trimmed Template
- •Running Star Setup
- •Saving the Model
- •Chapter 5 CREATING AND CHECKING THE MESH
- •Chapter 6 STAR SET-UP in es-ice
- •Load Model
- •Analysis Set-up
- •Valve Lifts
- •Assembly
- •Combustion
- •Initialization
- •Cylinder
- •Port 1 and Port 2
- •Boundary Conditions
- •Cylinder
- •Port and Valve 1
- •Port and Valve 2
- •Global settings
- •Post Set-up
- •Cylinder
- •Port 1 and Port 2
- •Global settings
- •Time Step Control
- •Write Data
- •Saving the Model
- •Chapter 7 STAR SET-UP in pro-STAR
- •Using the es-ice Panel
- •Setting Solution and Output Controls
- •File Writing
- •Chapter 8 RUNNING THE STAR SOLVER
- •Running in Serial Mode
- •Running in Parallel Mode
- •Running in Parallel on Multiple Nodes
- •Running in Batch
- •Restarting the Analysis
- •Chapter 9 POST-PROCESSING: GENERAL TECHNIQUES
- •Creating Plots with the es-ice Graph Tool
- •Calculating Apparent Heat Release
- •Plotting an Indicator Diagram
- •Calculating Global Engine Quantities
- •Creating a Velocity Vector Display
- •Creating an Animation of Fuel Concentration
- •Creating an Animation of Temperature Isosurfaces
- •Chapter 10 USING THE AUTOMATIC 2D TEMPLATE
- •Importing the Geometry Surface
- •Defining Special Cell Sets in the Geometry
- •Modelling the Valves
- •Creating the Automatic 2D Template
- •Refining the 2D Template Around the Injector
- •Adding Features to the Automatic 2D Template
- •Using Detailed Automatic 2D Template Parameters
- •Saving the es-ice Model File
- •Chapter 11 MULTIPLE-CYCLE ANALYSIS
- •Setting Up Multiple Cycles in es-ice
- •Setting Up Multiple Cycles in pro-STAR
- •Chapter 12 HEAT TRANSFER ANALYSIS
- •Resuming the es-ice Model File
- •Mapping Wall Temperature
- •Exporting Wall Heat Transfer Data
- •Saving the es-ice Model File
- •Cycle-averaging Wall Heat Transfer Data
- •Post-processing Wall Heat Transfer Data in pro-STAR
- •Plotting average wall boundary temperatures
- •Plotting average heat transfer coefficients
- •Plotting average near-wall gas temperature at Y-plus=100
- •Mapping Heat Transfer Data to an Abaqus Model via STAR-CCM+
- •Chapter 13 MESH REPLACEMENT
- •Preparing the File Structure
- •Rebuilding the Dense Mesh
- •Creating Ahead Files for the Dense Mesh
- •Defining Mesh Replacements
- •Setting Up Mesh Replacement in pro-STAR
- •Setting up the coarse model
- •Setting up the dense model
- •Chapter 14 MULTIPLE CYLINDERS
- •Resuming the es-ice Model File
- •Making, Cutting and Assembling the Template
- •Setting Up Multiple Cylinders
- •Checking the Computational Mesh
- •STAR Set-Up in es-ice
- •Analysis set-up
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Post Setup
- •Time Step Control
- •Write Data
- •Saving the es-ice Model File
- •Importing the Geometry
- •Generating the Closed-Cycle Polyhedral Mesh
- •Assigning shells to geometry cell sets
- •Specifying General, Events and Cylinder parameters
- •Creating a spray-optimised mesh zone
- •Importing a user intermediate surface
- •Checking the spray-optimised zone
- •Creating the closed-cycle polyhedral mesh
- •Running Star Setup
- •Creating and checking the computational mesh
- •Saving the Model File
- •Chapter 16 DIESEL ENGINE: SECTOR MODEL
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Defining the Fuel Injector
- •Creating the 2D Template
- •Creating the Sector Mesh
- •Creating and Checking the Mesh
- •Saving the Model
- •Chapter 17 DIESEL ENGINE: STAR SET-UP IN es-ice and pro-STAR
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice Panel
- •Selecting Lagrangian and Liquid Film Modelling
- •Setting up the Fuel Injection Model
- •Setting up the Liquid Film Model
- •Setting up Analysis Controls
- •Writing the Geometry and Problem Files and Saving the Model
- •Chapter 18 DIESEL ENGINE: POST-PROCESSING
- •Creating a Scatter Plot
- •Creating a Spray Droplet Animation
- •Chapter 19 TWO-STROKE ENGINES
- •Importing the Geometry
- •Meshing with the Trimming Method
- •Assigning shells to geometry cell sets
- •Creating the 2D template
- •Creating the 3D template
- •Trimming the 3D template to the geometry
- •Assembling the trimmed template
- •Running Star Setup
- •Checking the mesh
- •STAR Set-up in es-ice
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the es-ice Model File
- •Chapter 20 MESHING WITH THE MAPPING METHOD
- •Creating the Stub Surface in the Geometry
- •Creating the 2D Base Template
- •Creating the 3D Template
- •General Notes About Edges and Splines
- •Creating Edges and Splines Near the Valve Seat
- •Creating the Remaining Edges and Splines
- •Creating Patches
- •The Mapping Process
- •Chapter 21 IMPROVING THE MAPPED MESH QUALITY
- •Creating Plastered Cells
- •Chapter 22 PISTON MODELING
- •Meshing the Piston with the Shape Piston Method
- •Chapter 23 ELSA SPRAY MODELLING
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Setting the Events and Cylinder Parameters
- •Creating the Spray Zone
- •Creating the Sector Mesh
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice panel
- •Activating the Lagrangian model
- •Defining the ELSA scalars
- •Setting up the Lagrangian droplets
- •Defining boundary regions and boundary conditions
- •Setting up analysis controls
- •Adding extended data for the ELSA model
- •Writing the Geometry and Problem Files and Saving the Model
Chapter 12 |
HEAT TRANSFER ANALYSIS |
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Post-processing Wall Heat Transfer Data in pro-STAR |
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intermediate boundary grid on which the temperature values can be post-processed
•Set Data file 1 to cycle_avg1.usr and Data file 2 to cycle_avg2.usr to name the files that will contain the post-processing data
•Click the Write cycle avg button to create and store the cycle-averaged data
Figure 12-10 Post-process panel: Heat Transfer view
In your own cases, you can map the data onto a different surface mesh using the tools under the Cycle average mapping section.
•Close es-ice
Post-processing Wall Heat Transfer Data in pro-STAR
This section gives an example of post-processing cycle-averaged heat transfer data from es-ice in pro-STAR. In order to produce 3D contour plots of heat transfer, use the Get Post Data and Post Register Operations panels to import and manipulate data stored in the .usr files.
The plots to be created in this tutorial are Average Wall Boundary Temperature
(K), Average Heat Transfer Coefficient (W/m2-K) and Average Near-Wall Gas Temperature at Y-plus=100 (K).
Data file 1 (cycle_avg1.usr) contains six datasets summarised in Table
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Table 12-1: Datasets in Data file 1 |
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Register 1 |
Average Heat Transfer Coefficient (W/m2-K) |
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Register 2 |
Average Near-wall Gas Temperature (K) |
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Register 3 |
Average Heat Flux (W/m2) |
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Register 4 |
Average Wall Boundary Temperature (K) |
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Register 5 |
Average Y-plus (Dimensionless) |
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Register 6 |
Average Distance from Boundary to Y-plus=100 (m) |
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Data file 2 (cycle_avg2.usr) contains two datasets summarised in Table 12-2.
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Table 12-2: Datasets in Data file 2 |
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Register 1 |
Average Heat Transfer Coefficient at Y-plus=100 |
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Register 2 |
Average Near-wall Gas Temperature at Y-plus=100 (K) |
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In this tutorial, you will use Register 4 and Register 1 from cycle_avg1.usr, and Register 2 from cycle_avg2.usr. Chapter 12, “After completing a simulation, you can use es-ice to generate a presentation that summarises the case features and analysis results. This presentation can be viewed using PowerPoint (Windows) or Open Office (Linux).” in the User Guide contains more information on this kind of dataset.
•Launch pro-STAR in the usual manner
•Enter the following commands to read the database file containing the cycle-averaged heat transfer data:
DBASE, OPEN, intermediate_bnd.dbs
DBASE, GET, 1
•Enter the following commands to view the surface mesh:
CSET, ALL
CPLOT
Plotting average wall boundary temperatures
To create a plot of Average Wall Boundary Temperature, import the relevant data from file cycle_avg1.usr using the Get Post Data panel.
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In the Get Post Data panel, use the |
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cycle_avg1.usr
•Select All (Register 1-6) from the
Registers drop-down menu
•Set the Data Format to Binary
•Accept the remaining default settings and click Apply, followed by Close
Next, adjust the colour scale to cover a range of 400 - 1100 K and select appropriate display options.
•Enter the following command to define the colour scale:
CSCALE, 14, USER, 400, 1100
•Enter the following commands to set up the display:
POPTION, CONTOUR VIEW, 1, -1, 1 AXIS, Z
ANGLE, 0 ZOOM, OFF
•Enter the following commands to create smooth contours by averaging the cell data values and then display the 3D temperature plot:
CAVERAGE, CSET
CPLOT
The resulting plot is shown in Figure 12-11.
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HEAT TRANSFER ANALYSIS |
Chapter 12 |
Post-processing Wall Heat Transfer Data in pro-STAR |
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Figure 12-11 3D plot of cycle-averaged wall temperature (K)
Plotting average heat transfer coefficients
When plotting user data, pro-STAR always reads scalars from Register 4 (Registers 1, 2 and 3 are reserved for vector components X, Y and Z, respectively). In order to plot the cycle-averaged heat transfer coefficients, swap the data in Register 1 (heat transfer coefficients) for the data in Register 4 (wall boundary temperatures):
•From the menu bar, select Post >
Operate...
•In the Post Register Operations panel, set the Function Category to
Multi-register and select Swap from the second drop-down menu
•In the Operation box, select Register 1 from the first drop-down menu and Register 4 from the second drop-down menu
•Click Apply, then Close
•Enter the following commands to adjust the colour scale so that it covers a more suitable range and then plot the data using smooth contours:
CSCALE, 14, USER, 0, 1000
CPLOT
The resulting plot is shown in Figure 12-12.
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