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Chapter 12: Rigid-Body Dynamics and the ANSYS-ADAMS Interface

The ADAMS software marketed by MSC Software is one of several special-purpose programs used to simulate the dynamics of multibody systems.

One drawback of the ADAMS program is that all components are assumed to be rigid. In the ADAMS program, tools to model component flexibility exist only for geometrically simple structures. To account for the flexibility of a geometrically complex component, ADAMS relies on data transferred from finiteelement programs. The ANSYS-ADAMS Interface is a tool provided by ANSYS, Inc. to transfer data from Mechanical APDL to the ADAMS program.

The following ANSYS-ADAMS interface topics are available:

12.1.Understanding the ANSYS-ADAMS Interface

12.2.Building the Model

12.3.Modeling Interface Points

12.4.Exporting to ADAMS

12.5.Running the ADAMS Simulation

12.6.Transferring Loads from ADAMS

12.7.Methodology Behind the ANSYS-ADAMS Interface

12.8.Example Rigid-Body Dynamic Analysis

12.1. Understanding the ANSYS-ADAMS Interface

Use the ANSYS-ADAMS Interface whenever you want to include flexibility of a body in an ADAMS simulation. Flexibility can be an important aspect in a multibody system, for example, to recognize resonances or to accurately simulate forces and movements of the components. Often, the flexibility of a system

is not negligible. A typical example is the model of a piston moving in an engine. The movement of the piston significantly depends on the flexibility of the crankshaft and/or the connecting rod. Because

the geometry of a connecting rod can be complex, the ANSYS-ADAMS Interface can be used to account for the connecting rod flexibility.

To use the ANSYS-ADAMS Interface, you first model a flexible component using standard commands. While building the model, you must give special attention to modeling interface points where joints will be defined in ADAMS. The next step is to use the ANSYS-ADAMS Interface to write a modal neutral file (Jobname.MNF) that contains the flexibility information for the component. This file is written in the format required by ADAMS/Flex, an add-on module available for ADAMS. See Exporting to

ADAMS (p. 318) for details on how to use the ANSYS-ADAMS Interface to create the .MNF file. For a complete description of the method used to create the modal neutral file and the information it contains, see The Modal Neutral File (p. 325).

After performing the dynamic simulation in ADAMS, you can use the export capabilities of ADAMS to create an input file containing accelerations and rotational velocities of the rigid part and forces acting in the joints of the component. You can then import the to perform a stress analysis. See Transferring Loads from ADAMS (p. 321) for details on how to import the loads and perform a subsequent static structural analysis.

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The process for transferring flexible components to ADAMS and forces back to Mechanical APDL consists of these general steps:

1.Build the model.

2.Model interface points.

3.Export to ADAMS (and create the modal neutral file).

4.Run the ADAMS simulation using the modal neutral file.

5.Transfer resulting loads from ADAMS to Mechanical APDL and perform a static analysis.

For more information and an example analysis, see Methodology Behind the ANSYS-ADAMS Interface (p. 325) and Example Rigid-Body Dynamic Analysis (p. 326).

12.2. Building the Model

To use the ANSYS-ADAMS Interface, you must first create a complete finite element model in Mechanical APDL.

When building your model, consider that:

The interface is designed to support most element types that have displacement degrees of freedom. Exceptions are axisymmetric elements (for example, PLANE25) and explicit dynamic elements (for example, SOLID164).

Only linear behavior is allowed in the model. If you specify nonlinear elements, they are treated as linear. For example, if you include nonlinear springs (like COMBIN39), their stiffnesses are calculated based on their initial status and never change.

Material properties can be linear, isotropic or orthotropic, constant or temperature-dependent. You must define both Young's modulus (EX, or stiffness in some form) and density (DENS, or mass in some form) for the analysis. Nonlinear properties are ignored.

Damping is ignored when the interface computes the modal neutral file (Jobname.MNF). Damping of the flexible component can be added later in the ADAMS program.

The ADAMS program requires a lumped mass approach (LUMPM,ON). This requirement results in the following special considerations.

For most structures that have a reasonably fine mesh, this approximation is acceptable. If a model has a coarse mesh, the inertia properties may have errors. To determine what the effect will be, start a modal analysis with and without LUMPM,ON and compare the frequencies.

When using SHELL181, set KEYOPT(3) = 2 to activate a more realistic in-plane rotational stiffness. SHELL181 KEYOPT(3) = 2 is also a good choice if the elements are warped.

When using two dimensional elements, the corresponding ADAMS model must lie in the X-Y-plane. Remember that ADAMS models are always three dimensional. The 2-D flexible component transferred will not have any component in the Z-direction.

Nodes of a plane element only have two degrees of freedom: translations in the X- and Y-direction. Thus, no moment loads (forces, joints) can be applied in the ADAMS analysis. Likewise, nodes of a solid element only have translational degrees of freedom.

 

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Modeling Interface Points

You cannot apply constraints (D command) to the model. Also, make sure that no master degrees of freedom (M command) were defined in an earlier analysis.

12.3. Modeling Interface Points

When building a model that will be used in an ADAMS simulation, an important consideration is how to represent interface points within the structure. An interface point is a node that will have an applied joint or force in the ADAMS program. Keep in mind that, in ADAMS, the forces can only be applied to interface points.

The number of interface points used will determine the number of constraint modes for the model. Constraint modes are the static shapes assumed by the component when one degree of freedom of an interface point is given a unit deflection while holding all other interface degrees of freedom fixed. The number of constraint modes is equal to the number of degrees of freedom of all interface points.

(For 3-D models, the interface points have 6 DOF; therefore, each interface point has 6 constraint modes.)

You must pay special attention to modeling interface points for these reasons:

An interface point must have six degrees of freedom (except for 2-D elements).

Force (applied directly or via a joint) should be applied to the structure by distributing it over an area rather than applying it at a single node.

If there is no node in the structure where you can apply the force or joint in ADAMS (for example, a pin center), you need to create a geometric location for that point.

Use the following guidelines to determine the best way to model the interface points for your structure:

To ensure that all your loads will be projected on the deformation modes in the ADAMS simulation, you must define all nodes where you are going to apply a joint or a force as interface points.

Interface points in Mechanical APDL must always have six degrees of freedom, except for 2-D elements. If your model consists of solid elements, use constraint equations or a spider web of beam elements (as shown in Figure 12.1: Connecting a Structure to an Interface Point (p. 318)) to ensure that the interface node has 6 degrees of freedom.

A good practice for modeling interface points is to reinforce the area using beam elements or constraint equations. Using one of these techniques will distribute the force over an area rather than applying it to a single node, which would be unrealistic.

If you use a spider web of beam elements, use a high stiffness and a small mass for the beams. Otherwise, you will alter the stiffness and mass of your model, which could result in eigenmodes and frequencies that do not represent the original model.

If you use constraint equations, we recommend using contact elements and the internal multipoint constraint (MPC) algorithm (see Surface-based Constraints in the Contact Technology Guide) to attach the interface node. As an alternative to the MPC method, you may use constraint equation commands such as CE and CERIG (for example, CERIG,MASTE,SLAVE,UXYZ, where MASTE is the interface node). (Avoid the RBE3 command since problems can occur with the master degrees of freedom.) If you use constraint equations, mesh the interface point with a MASS21 element (use KEYOPT(3) = 0) that has small (negligible) inertias.

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