Text II: Computer-Aided Engineering

Computer-aided engineering (often referred to as CAE) is the use of information technology for supporting engineers in tasks such as analysis, simulation, design, manufacture, planning, diagnosis and repair. Software tools that have been developed for providing support to these activities are considered CAE tools. CAE tools are being used, for example, to analyze the robustness and performance of components and assemblies. It encompasses simulation, validation and optimization of products and manufacturing tools. In the future CAE systems will be major providers of information to help support design teams in decision making.

In regards to information networks, CAE systems are individually considered a single node on a total information network and each node may interact with other nodes on the network.

CAE systems can provide support to businesses, this is achieved by the use of reference architectures and their ability to place information views on the business process. Reference architecture is the basis from which information model, especially product and manufacturing models.

The term CAE has also been used by some in the past to describe the use of computer technology within engineering in a broader sense than just engineering analysis. It was in this context that the term was coined by Dr. Jason Lemon, founder of SDRC in the late 70's. This definition is however better known today by the terms CAx and PLM.

CAE areas covered include:

• Stress analysis on components and assemblies using FEA (Finite Element Analysis);

• Thermal and fluid flow analysis Computational fluid dynamics (CFD);

• Kinematics;

• Mechanical event simulation (MES).

• Analysis tools for process simulation for operations such as casting, molding, and die press forming.

• Optimization of the product or process.

In general, there are three phases in any computer-aided engineering task:

• Pre-processing – defining the model and environmental factors to be applied to it. (typically a finite element model, but facet, voxel and thin sheet methods are also used)

• Analysis solver (usually performed on high powered computers)

• Post-processing of results (using visualization tools)

This cycle is iterated, often many times, either manually or with the use of commercial optimization software.

Text III: Computer-Integrated Manufacturing (cim)

Since about 1970 there has been a growing trend toward the use of computers to perform many of the functions related to design and production. The technology associated with this trend is called CAD/CAM, for computer-aided design and computer-aided manufacturing.

CAD/CAM is based on the capability of a computer system to process, store, and display large amounts of data representing part and product specifications. For mechanical products, the data represent graphic models of the components; for electrical products, they represent circuit information; and so forth. CAD/CAM technology has been applied in many industries, including machined components, electronics products, and equipment design and fabrication for chemical processing. CAD/CAM assists not only in the automation of the manufacturing operations but also in the automation of elements in the entire design-and-manufacturing procedure.

Computer-aided design (CAD) makes use of computer systems to assist in the creation, modification, analysis, and optimization of a design. The designer, working with the CAD system rather than the traditional drafting board, creates the lines and surfaces that form the object (product, part, structure, etc.) and stores this model in the computer database. By choosing the appropriate CAD software, the designer can perform various analyses on the object, such as heat transfer calculations. The final object design is developed once adjustments are made on the basis of these analyses. Once the design procedure has been completed, the computer-aided design system can generate the detailed drawings required to make the object.

Computer-aided design (CAD) systems were first applied in the electronics industry. Today they feature three-dimensional modeling techniques for drafting and manipulating solid objects on the screen and for deriving specifications for programs to drive numerical-control machines. Once a product is designed, its production process can be outlined using computer-aided process planning (CAPP) systems that help to select sequences of operations and machining conditions. Models of the manufacturing system can be simulated by computers before they are built.

The basic manufacturing functions--machining, forming, joining, assembly, and inspection--are supported by computer-aided manufacturing (CAM) systems and automated materials-handling systems. Computer-aided manufacturing (CAM) means the use of computer systems to assist in the planning, control, and management of production operations. This is accomplished by either direct or indirect connections between the computer and production operations. In the case of the direct connection, the computer is used to monitor or control the processes in the factory. Computer process monitoring involves the collection of data from the factory, the analysis of the data, and the communication of process-performance results to plant management. These measures increase the efficiency of plant operations. Computer system executes control actions to operate the plant automatically, as described above. Indirect connections between the computer system and the process involve applications in which the computer supports the production operations without actually monitoring or controlling them. These applications include planning and management functions that can be performed by the computer (or by humans working with the computer) more efficiently than by humans alone.

Computer-integrated manufacturing (CIM) includes all the engineering functions of CAD/CAM and the business functions of the firm as well. In an ideal CIM system, computer technology is applied to all the operational and information-processing functions of the company, from customer orders through design and production (CAD/CAM) to product shipment and customer service. In short, CIM represents the highest level of automation in manufacturing.

Topic 7

MY FUTURE PROFESSION