- •GENERAL INFORMATION
- •INTRODUCTION
- •PARTS AND LUBRICANT RECOMMENDATIONS
- •SEVERE SERVICE
- •FUEL USAGE
- •CLASSIFICATION OF LUBRICANTS
- •ENGINE OIL
- •GEAR LUBRICANTS
- •LUBRICANTS AND GREASES
- •PARTS REQUIRING NO LUBRICATION
- •JUMP STARTING PROCEDURE
- •TO JUMP START A DISABLED VEHICLE:
- •NLGI SYMBOL
- •LUBRICATION AND MAINTENANCE SCHEDULES
- •HOISTING RECOMMENDATIONS
- •TO HOIST OR JACK VEHICLE SEE FIGS. 2 THROUGH 7:
- •TOWING RECOMMENDATIONS
- •RECOMMENDED TOWING EQUIPMENT
- •FLUID CAPACITIES
- •GROUND CLEARANCE
- •LOCKED VEHICLE TOWING
- •FLAT TOWING WITH TOW BAR
- •ENGINE
- •FREQUENCY OF ENGINE OIL AND FILTER CHANGES
- •ENGINE OIL
- •OIL FILTER
- •ENGINE OIL
- •SELECTING ENGINE OIL
- •ENGINE OIL ADDITIVES
- •CRANKCASE OIL LEVEL INSPECTION
- •ENGINE OIL CHANGE
- •ENGINE OIL FILTER
- •SELECTING OIL FILTER
- •OIL FILTER REPLACEMENT
- •RECOMMENDED VISCOSITY GRADES
- •ENGINE COOLING SYSTEM
- •WARNINGS AND PRECAUTIONS
- •COOLING SYSTEM INSPECTION
- •SELECTING ANTIFREEZE
- •RADIATOR CAP
- •COOLING SYSTEM SERVICE
- •ENGINE AIR CLEANER
- •AIR CLEANER SERVICE
- •CRANKCASE VENTILATION SYSTEM
- •PCV SYSTEM TEST
- •FUEL RECOMMENDATIONS
- •SELECTING GASOLINE
- •FUEL FILTER
- •IGNITION CABLES, DISTRIBUTOR CAP, AND ROTOR
- •SPARK PLUGS
- •DRIVE BELTS
- •EMISSION CONTROL SYSTEM
- •BATTERY
- •RUBBER AND PLASTIC COMPONENT INSPECTION
- •EXHAUST SYSTEM ISOLATOR AND HANGER
- •DRIVETRAIN
- •INDEX
- •CLUTCH AND GEARSHIFT LINKAGE
- •MANUAL TRANSAXLE
- •SELECTING MANUAL TRANSAXLE OIL
- •AUTOMATIC TRANSAXLE FLOOR SHIFT
- •AUTOMATIC TRANSAXLE
- •SELECTING AUTOMATIC TRANSAXLE FLUID
- •DRIVE SHAFT CV AND TRIPOD JOINT BOOTS
- •FRONT WHEEL BEARINGS
- •TIRES
- •TIRE ROTATION
- •CHASSIS AND BODY
- •STEERING LINKAGE
- •INSPECTION
- •TIE ROD END LUBRICATION
- •LOWER BALL JOINTS
- •INSPECTION
- •BALL JOINT LUBRICATION
- •POWER STEERING
- •POWER STEERING FLUID INSPECTION
- •REAR WHEEL BEARINGS
- •INSPECTION
- •REAR WHEEL BEARING LUBRICATION
- •BRAKES
- •BRAKE PAD AND LINING INSPECTION
- •BRAKE HOSE INSPECTION
- •BRAKE LINE INSPECTION
- •BRAKE RESERVOIR LEVEL INSPECTION
- •HEADLAMPS
- •BODY LUBRICATION
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Fig. 12 Cleaning Air Filter Element
CRANKCASE VENTILATION SYSTEM
Engine crankcase pressure and emissions are vented into combustion chambers through the positive crankcase ventilation (PCV) system. The PCV system consists of a crankcase filter (Figs. 7, 8, 9, 10 or 11), PCV valve (Figs. 13, 14, 15 or 16) and hoses to complete a vacuum circuit. The PCV system should have enough volume to overcome crankcase pressure created by piston backwash. If a PCV system becomes plugged, the crankcase pressure will increase and force engine oil past the piston rings creating oil consumption. Blockage of PCV system can occur at the vacuum source coupling, PCV valve, crankcase filter or a collapsed hose.
Chrysler Corporation recommends that a PCV valve not be cleaned. A new Mopart or equivalent PCV valve should be installed when servicing is required. Over a period of time, depending on the environment where vehicle is used, deposits build up in the PCV vacuum circuit. PCV system should be inspected at every oil change. Service PCV system if engine oil is discharged into air cleaner.
PCV SYSTEM TEST
(1)Verify that fiber crankcase filter is clean and properly installed in the air cleaner assembly.
(2)With the engine running at idle, remove crankcase inlet hose from the inlet filter nipple. Position a 50 mm (2 in.) square paper card over end of inlet hose. The card should be drawn to the end of the inlet hose within 15 seconds. If not, a leak or restriction exists in the PCV vacuum circuit.
(3)If card does not hold to end of inlet hose, disconnect PCV valve from cylinder head cover or adapter. Vacuum hissing sound should be heard and engine should run steady. Place a finger over end of PCV valve (Fig. 17). The check valve in the PCV valve should click and rattle when PCV valve is shaken.
(4)Remove PCV valve from vacuum source hose. The engine should run very erratically or stall. If not, a vacuum restriction or blockage exists at the vacuum source.
Fig. 13 PCV SystemÐ3.0L Engine
Fig. 14 PCV SystemÐTurbo Engines
Fig. 15 PCV SystemÐ3.3L or 3.8L Engine