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page 67

 

lubrication

roughing

 

 

 

tool wear

 

 

 

 

 

 

 

 

tool angle

 

location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cutting

 

 

 

 

speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

psi

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bore

 

 

 

 

Counter Sink

 

 

Chamfer

 

 

Unload

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

setup

 

 

 

 

 

 

 

 

 

 

 

 

tool

 

 

 

 

 

 

 

 

wear

 

 

 

 

 

 

 

wear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

centering

centering

check

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• When considering CAUSES, there are two main types, assignable and chance. chance - normal, or natural variations that occur in a system (e.g. dice)

assignable - controllable parameters such as material, process parameters, operator skill, etc.

6.2 PARETO DIAGRAM

After the CE diagram is constructed we can start to trace the cause of problems.

Assume

1.We have collected data from defects on the factory floor.

2.We have identified the causes of each of the defects (could also use problems, type of problems, etc)

e.g. bad photocopies

Frequency

Defect

 

 

 

12

Paper Jam

1

Toner falls off

5

too light

3

Others

page 68

3. We can rank the list)

e.g. bad photocopies

Frequency

Defect

 

 

 

12

Paper Jam

5

Too light

1

toner falls off

3

Others

4. Draw the graph (** This is a Pareto diagram)

12

freq.

5

3

1

 

 

 

ne

 

othe

paper

too

 

 

 

 

t

 

 

 

 

light

o

 

r

 

jam

 

 

 

all

 

 

 

r

 

s

 

 

 

f

 

 

 

 

 

 

s

 

 

 

 

o

 

 

 

 

f

 

 

 

 

f

5. Tackle the problem on the left first. Paper jams are the most significant problem that comes up.

6.3 MATRIX ANALYSIS

• It is also possible to use the concept in the Pareto Diagram, in a setting with multiple processes.

1. Take data concerning quality.

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