- •TABLE OF CONTENTS
- •Chapter 1 INTRODUCTION
- •The es-ice Environment
- •es-ice Meshing Capabilities
- •Tutorial Structure
- •Trimming Tutorial Overview
- •Required Files
- •Trimming Tutorial files
- •Automatic 2D Tutorial files
- •Wall Temperature Tutorial files
- •Mesh Replacement Tutorial files
- •Multiple Cylinder Tutorial files
- •Closed-Cycle Tutorial files
- •Sector Tutorial files
- •Two-Stroke Tutorial files
- •Mapping Tutorial files
- •ELSA Tutorial files
- •Chapter 2 SURFACE PREPARATION IN STAR-CCM+
- •Importing and Scaling the Geometry
- •Creating Features
- •Defining Surfaces
- •Remeshing and Exporting the Geometry
- •Chapter 3 GEOMETRY IMPORT AND VALVE WORK
- •Importing the Surfaces
- •Modelling the Valves
- •Saving the Model
- •Chapter 4 MESHING WITH THE TRIMMING METHOD
- •Modifying Special Cell Sets in the Geometry
- •Defining Flow Boundaries
- •Creating the 2D Base Template
- •Creating the 3D Template
- •Trimming the 3D Template to the Geometry
- •Improving cell connectivity
- •Assembling the Trimmed Template
- •Running Star Setup
- •Saving the Model
- •Chapter 5 CREATING AND CHECKING THE MESH
- •Chapter 6 STAR SET-UP in es-ice
- •Load Model
- •Analysis Set-up
- •Valve Lifts
- •Assembly
- •Combustion
- •Initialization
- •Cylinder
- •Port 1 and Port 2
- •Boundary Conditions
- •Cylinder
- •Port and Valve 1
- •Port and Valve 2
- •Global settings
- •Post Set-up
- •Cylinder
- •Port 1 and Port 2
- •Global settings
- •Time Step Control
- •Write Data
- •Saving the Model
- •Chapter 7 STAR SET-UP in pro-STAR
- •Using the es-ice Panel
- •Setting Solution and Output Controls
- •File Writing
- •Chapter 8 RUNNING THE STAR SOLVER
- •Running in Serial Mode
- •Running in Parallel Mode
- •Running in Parallel on Multiple Nodes
- •Running in Batch
- •Restarting the Analysis
- •Chapter 9 POST-PROCESSING: GENERAL TECHNIQUES
- •Creating Plots with the es-ice Graph Tool
- •Calculating Apparent Heat Release
- •Plotting an Indicator Diagram
- •Calculating Global Engine Quantities
- •Creating a Velocity Vector Display
- •Creating an Animation of Fuel Concentration
- •Creating an Animation of Temperature Isosurfaces
- •Chapter 10 USING THE AUTOMATIC 2D TEMPLATE
- •Importing the Geometry Surface
- •Defining Special Cell Sets in the Geometry
- •Modelling the Valves
- •Creating the Automatic 2D Template
- •Refining the 2D Template Around the Injector
- •Adding Features to the Automatic 2D Template
- •Using Detailed Automatic 2D Template Parameters
- •Saving the es-ice Model File
- •Chapter 11 MULTIPLE-CYCLE ANALYSIS
- •Setting Up Multiple Cycles in es-ice
- •Setting Up Multiple Cycles in pro-STAR
- •Chapter 12 HEAT TRANSFER ANALYSIS
- •Resuming the es-ice Model File
- •Mapping Wall Temperature
- •Exporting Wall Heat Transfer Data
- •Saving the es-ice Model File
- •Cycle-averaging Wall Heat Transfer Data
- •Post-processing Wall Heat Transfer Data in pro-STAR
- •Plotting average wall boundary temperatures
- •Plotting average heat transfer coefficients
- •Plotting average near-wall gas temperature at Y-plus=100
- •Mapping Heat Transfer Data to an Abaqus Model via STAR-CCM+
- •Chapter 13 MESH REPLACEMENT
- •Preparing the File Structure
- •Rebuilding the Dense Mesh
- •Creating Ahead Files for the Dense Mesh
- •Defining Mesh Replacements
- •Setting Up Mesh Replacement in pro-STAR
- •Setting up the coarse model
- •Setting up the dense model
- •Chapter 14 MULTIPLE CYLINDERS
- •Resuming the es-ice Model File
- •Making, Cutting and Assembling the Template
- •Setting Up Multiple Cylinders
- •Checking the Computational Mesh
- •STAR Set-Up in es-ice
- •Analysis set-up
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Post Setup
- •Time Step Control
- •Write Data
- •Saving the es-ice Model File
- •Importing the Geometry
- •Generating the Closed-Cycle Polyhedral Mesh
- •Assigning shells to geometry cell sets
- •Specifying General, Events and Cylinder parameters
- •Creating a spray-optimised mesh zone
- •Importing a user intermediate surface
- •Checking the spray-optimised zone
- •Creating the closed-cycle polyhedral mesh
- •Running Star Setup
- •Creating and checking the computational mesh
- •Saving the Model File
- •Chapter 16 DIESEL ENGINE: SECTOR MODEL
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Defining the Fuel Injector
- •Creating the 2D Template
- •Creating the Sector Mesh
- •Creating and Checking the Mesh
- •Saving the Model
- •Chapter 17 DIESEL ENGINE: STAR SET-UP IN es-ice and pro-STAR
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice Panel
- •Selecting Lagrangian and Liquid Film Modelling
- •Setting up the Fuel Injection Model
- •Setting up the Liquid Film Model
- •Setting up Analysis Controls
- •Writing the Geometry and Problem Files and Saving the Model
- •Chapter 18 DIESEL ENGINE: POST-PROCESSING
- •Creating a Scatter Plot
- •Creating a Spray Droplet Animation
- •Chapter 19 TWO-STROKE ENGINES
- •Importing the Geometry
- •Meshing with the Trimming Method
- •Assigning shells to geometry cell sets
- •Creating the 2D template
- •Creating the 3D template
- •Trimming the 3D template to the geometry
- •Assembling the trimmed template
- •Running Star Setup
- •Checking the mesh
- •STAR Set-up in es-ice
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary conditions
- •Post setup
- •Time step control
- •Write data
- •Saving the es-ice Model File
- •Chapter 20 MESHING WITH THE MAPPING METHOD
- •Creating the Stub Surface in the Geometry
- •Creating the 2D Base Template
- •Creating the 3D Template
- •General Notes About Edges and Splines
- •Creating Edges and Splines Near the Valve Seat
- •Creating the Remaining Edges and Splines
- •Creating Patches
- •The Mapping Process
- •Chapter 21 IMPROVING THE MAPPED MESH QUALITY
- •Creating Plastered Cells
- •Chapter 22 PISTON MODELING
- •Meshing the Piston with the Shape Piston Method
- •Chapter 23 ELSA SPRAY MODELLING
- •Importing the Bowl Geometry
- •Defining the Bowl Shape
- •Setting the Events and Cylinder Parameters
- •Creating the Spray Zone
- •Creating the Sector Mesh
- •STAR Set-up in es-ice
- •Load model
- •Analysis setup
- •Assembly
- •Combustion
- •Initialization
- •Boundary Conditions
- •Time step control
- •Write data
- •Saving the Model File
- •STAR Set-up in pro-STAR
- •Using the es-ice panel
- •Activating the Lagrangian model
- •Defining the ELSA scalars
- •Setting up the Lagrangian droplets
- •Defining boundary regions and boundary conditions
- •Setting up analysis controls
- •Adding extended data for the ELSA model
- •Writing the Geometry and Problem Files and Saving the Model
Chapter 11 |
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Setting Up Multiple Cycles in es-ice |
Chapter 11 MULTIPLE-CYCLE ANALYSIS
The following tutorial model files are used in this chapter:
save_es-ice.3-starsetup (created in Chapter 4) save_ice
The model at the end of this chapter is saved to file: save_es-ice.multipleCylces
The tutorial in this chapter details the process of defining multiple cycles in an es-ice simulation. This process produces a .evn file for one engine cycle and then reuses the previously specified events for each additional cycle. The resulting advantage is a more efficient simulation set-up. Creating an ‘events’ file in pro-STAR can be time consuming due to the large number of commands that need to be executed. Also, covering more than one engine cycle in an events file uses an excessive amount of memory.
In this example, the model is set up to cover two full engine cycles, requiring a simulation over 1,440 degrees CA. The necessary steps are outlined below:
1.Specify the multiple-cycle parameters via the Star Setup panel
2.Continue the model set-up using the Star Controls panel, as illustrated in Chapter 6 of this volume
3.Finish the model set-up via the pro-STAR GUI, by specifying the simulation run time in the Run Time Controls panel
Setting Up Multiple Cycles in es-ice
The only action needed to define a multiple-cycle case is specification of the multiple-cycle parameter in the Star setup panel. The simulation duration, and hence the number of cycles covered, is defined when completing the model set-up in pro-STAR.
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Start up es-ice and read in the model data:
•Make the directory containing the save_es-ice.3-starsetup file the current working directory
•Launch es-ice in the usual manner
•In the Select panel, click Read Data
•In the Read Tool, click the ellipsis (...) button next to the Resume file box
•Select model file (save_es-ice.3-starsetup) from the file browser. The model geometry appears in the Geometry panel.
To define the model as a multiple-cycle case:
•In the Select panel, click Star Setup
•In the Star setup panel, select the Multiple cycles toggle button
•Ensure that the Reset smoothers and Use Star controls toggle buttons are selected
•Select the latest pro-STAR version from the
drop-down menu at the bottom of the panel
• Click Star setup
When Star setup is complete, the model file can be saved.
•In the Write Tool, save the model as save_es-ice.multipleCycles
The next step is to specify the Star Controls parameters, described in Chapter 6 of this volume. When complete, continue with the next section of this chapter.
Setting Up Multiple Cycles in pro-STAR
The pro-STAR set-up for a multiple-cycle model is similar to that for single-cycle cases. The only exception is the Run Time Control parameters which are set to cover more than one engine cycle.
Start up pro-STAR and import the es-ice model.
•Launch pro-STAR in the usual manner
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•From the pro-STAR menu bar, select Panels > es-ice
•Click Resize. This will create a new param.prp file using MEMORY commands.
•Click Model. This will read in the model boundaries, cells, couples and vertices exported from es-ice. It will also read the initial and boundary conditions and set some model defaults.
•Click Events. This will create the necessary pro-STAR ‘events’. The result is a <casename>.evn file.
Next, set the analysis controls to use the recommended settings for a trimmed model.
•Go to panel Analysis Controls > Solution Method
•Set the Under Relaxation for Pressure Correction to 0.5, as shown in Figure 11-1
•Click Apply
Figure 11-1 Under-relaxation for pressure correction
Set the output control parameters as shown in Figure 11-2:
•Go to panel Analysis Controls > Analysis Output
•In the Post tab, set Output Frequency to 10 and Backup Frequency to 300
•Click Apply
•In the Transient tab, set the Starting at time (degCA) to 320 degrees CA and the Output interval (degCA) to 5 degrees CA
•Click Apply
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Figure 11-2 Post and transient analysis output settings
The run-time controls can now be set so as to cover two engine cycles, which equate to 1440 degrees CA. When the solver is running, the events file will be re-used at the start of the second cycle.
•Go to Analysis Preparation > Run Time Controls
• Check that Run time controls set to Run for
• Set Time (deg) to 1440 to cover two engine cycles
• Click Apply
Finally, write the geometry and problem files in the usual manner.
•From the pro-STAR menu bar, select
File > Save Geometry
•Set the Geometry Scale Factor to
0.001 to convert the model to mm
•Click Apply, followed by Close
• From the pro-STAR menu bar, select
File > Save Problem
•Click Save
The set-up in pro-STAR is now complete.
•Click Quit > Save & Quit to close pro-STAR
The solver can now be run, as described in Chapter 8 of this volume
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