- •GENERAL INFORMATION
- •DESCRIPTION AND OPERATION
- •SYSTEM AIRFLOW
- •SIDE WINDOW DEMISTERS
- •ENGINE COOLING SYSTEM REQUIREMENTS
- •SAFETY PRECAUTIONS AND WARNINGS
- •COOLING SYSTEM PRECAUTIONS
- •HANDLING TUBING AND FITTINGS
- •VARIABLE COMPRESSOR AND COMPONENTS DIAGNOSTIC PROCEDURES
- •GENERAL INFORMATION
- •COMPRESSOR IDENTIFICATION
- •COMPRESSOR NOISE
- •COMPRESSOR CLUTCH INOPERATIVE
- •VARIABLE DISPLACEMENT COMPRESSOR DIAGNOSIS
- •COMPRESSOR NOISE AND COMPRESSOR CLUTCH DIAGNOSIS
- •CLUTCH COIL TESTS
- •DPCO SWITCH TEST
- •AMBIENT SWITCH DIAGNOSIS
- •AMBIENT SWITCH TEST
- •CONDENSER FAN CONTROL SWITCH DIAGNOSIS
- •FAN CONTROL SWITCH TEST
- •BLACK EXPANSION VALVE TEST
- •HIGH PRESSURE RELIEF VALVE (HPR) DIAGNOSIS
- •(HPR) VALVE LOCATION
- •COMPRESSOR CLUTCH INOPERATIVE
- •COMPRESSOR NOISE AND COMPRESSOR CLUTCH DIAGNOSIS
- •CLUTCH COIL TESTS
- •LPCO SWITCH TEST
- •TESTING THERMAL LIMITER SWITCH
- •SILVER EXPANSION VALVE TEST
- •REFRIGERANT SYSTEM DIAGNOSIS
- •HIGH PRESSURE RELIEF VALVE (HPR) DIAGNOSIS
- •(HPR) VALVE LOCATION
- •VACUUM CONTROL SYSTEM DIAGNOSIS
- •GENERAL INFORMATION
- •LOCATING VACUUM LEAKS
- •HEATER OUTPUT TEST
- •PERFORMANCE TEST PROCEDURE
- •TEMPERATURE REFERENCE CHART
- •REFRIGERANT SERVICE PROCEDURES
- •SIGHT GLASS REFRIGERANT LEVEL INSPECTION
- •REFRIGERANT RECYCLING
- •MANIFOLD GAUGE SET CONNECTIONS
- •GENERAL INFORMATION
- •TESTING FOR REFRIGERANT LEAKS
- •EMPTY REFRIGERANT SYSTEM LEAK TEST
- •LOW REFRIGERANT LEVEL LEAK TEST
- •ADDING PARTIAL REFRIGERANT CHARGE
- •DISCHARGING REFRIGERANT SYSTEM
- •EVACUATING REFRIGERANT SYSTEM
- •REFRIGERANT CAPACITIES:
- •OIL LEVEL
- •REFRIGERANT OIL LEVEL CHECK
- •VERIFY REFRIGERANT OIL LEVEL
- •REFRIGERANT OIL CAPACITIES
- •COMPRESSOR REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •COMPRESSOR FRONT SHAFT SEAL
- •REMOVAL
- •INSTALLATION
- •REMOVAL AND INSTALLATION
- •COMPRESSOR HIGH PRESSURE RELIEF VALVE
- •REMOVAL AND INSTALLATION
- •COMPRESSOR MAIN OR SUB CONTROL VALVES
- •REMOVAL AND INSTALLATION
- •COMPRESSOR REMOVAL AND INSTALLATION
- •REMOVAL
- •INSTALLATION
- •REMOVAL
- •INSTALLATION
- •REMOVAL AND INSTALLATION
- •COMPRESSOR
- •REMOVAL
- •INSTALLATION
- •REMOVAL
- •INSPECTION
- •INSTALLATION
- •THERMAL LIMITER SWITCH
- •REMOVAL
- •CLEANING
- •INSTALLATION
- •REMOVAL
- •INSTALLATION
- •COMPONENT DIAGNOSIS PROCEDURES
- •CONDENSATE WATER DRAINAGE
- •BLOWER MOTOR ELECTRICAL DIAGNOSIS
- •BLOWER MOTOR ELECTRICAL SYSTEM DIAGNOSIS
- •COMPONENT SERVICE PROCEDURES
- •TEMPERATURE CONTROL CABLE
- •REMOVAL AND INSTALLATION
- •TEMPERATURE CONTROL CABLE
- •REMOVAL AND INSTALLATION
- •AJ AND AG BODY
- •AA, AP, AY, AND AC BODY
- •REMOVAL AND INSTALLATION
- •AIR DISTRIBUTION DUCT
- •DEFROSTER DUCT ADAPTER
- •DEFROSTER DUCT
- •HEATER HOSES
- •REMOVAL AND INSTALLATION
- •REMOVAL
- •INSTALLATION
- •AIR DISTRIBUTION DUCT
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •EXPANSION VALVE
- •REMOVAL
- •INSTALLATION
- •REMOVAL AND INSTALLATION
- •CONDENSER ASSEMBLY
- •REMOVAL AND INSTALLATION
- •BLOWER MOTOR
- •REMOVAL AND INSTALLATION
- •BLOWER MOTOR WHEEL ASSEMBLY
- •REMOVAL AND INSTALLATION
- •AP, AC, AY BODY PROCEDURE
- •AA BODY PROCEDURE
- •AG, AJ BODY PROCEDURE
- •DISASSEMBLE
- •REMOVAL AND INSTALLATION
- •HEATER CORE
- •REMOVAL AND INSTALLATION
- •EVAPORATOR COIL
- •REMOVAL AND INSTALLATION
- •CONDENSATE DRAIN TUBE
- •REMOVAL AND INSTALLATION
- •AUTOMATIC TEMPERATURE CONTROL (ATC)
- •COMPUTER CONTROLLER
- •POWER MODULE
- •AMBIENT TEMPERATURE SENSOR
- •MODE DOOR ACTUATOR
- •WATER TEMPERATURE SENSOR
- •SUN SENSOR
- •COMPUTER AIDED DIAGNOSTIC TESTS
- •SYMPTOM A
- •SYMPTOM B
- •SYMPTOM C
- •SYMPTOM D
- •FAILURE CODE DEFINITIONS
- •FAILURE CODE SERVICE PROCEDURES
- •ERASING FAILURE CODES
- •AUTOMATIC TEMPERATURE CONTROL COMPONENT SERVICE PROCEDURES
- •SUN SENSOR
- •REMOVAL AND INSTALLATION
- •POWER MODULE (PM)
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •MODE DOOR ACTUATOR
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •AMBIENT TEMPERATURE SENSOR
- •REMOVAL AND INSTALLATION
- •WATER TEMPERATURE SENSOR
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
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HEATING AND AIR CONDITIONING 24 - 47 |
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REMOVAL AND INSTALLATION
(1)AA, AC or AY Body: Remove silencer cover under the instrument panel (below glove box).
(2)Remove glove box assembly. Refer to Group 8E, Instrument Panel.
(3)Disconnect vacuum lines.
(4)Locate and remove the two vacuum actuator attaching screws.
(5)Disengage the actuator arm linkage from the door pivot and remove the vacuum actuator (Fig. 5) from vehicle.
Fig. 5 Recirculating Air Door Vacuum
ActuatorÐTypical
To install, reverse the preceding operation.
AIR DISTRIBUTION DUCT
REMOVAL AND INSTALLATIONÐAA BODY
On AA Body the instrument panel must be rolled down to service duct. Refer to Group 8E, Instrument Panel.
REMOVAL AND INSTALLATIONÐAC, AP, AY BODY
(1)Remove lower instrument panel module. Refer to Group 8E, Instrument Panel.
(2)Remove distribution duct attaching screws from under the front edge of the instrument panel (Fig. 6).
(3)Slide duct downward and remove from vehicle. To install, reverse the preceding operation.
DEFROSTER DUCT ADAPTER
On AA body, the instrument panel must be rolled down to service duct. Refer to Group 8E, Instrument Panel.
REMOVAL AND INSTALLATIONÐAC, AP, AY BODY
(1) Remove air distribution duct.
Fig. 6 Air Distribution DuctsÐTypical
(2) Separate the defroster adapter from the heater- A/C unit and pull the adapter downward and out from under the instrument panel.
To install, reverse the preceding operation.
DEFROSTER DUCT
On AA, AG, and AJ Body, the instrument panel must be rolled down to service duct. Refer to Group 8E, Instrument Panel.
REMOVAL AND INSTALLATIONÐAC, AP, AY BODY
(1)Remove the air distribution duct.
(2)Remove the defroster duct adapter.
(3)Remove the instrument panel top cover. Refer to Group 8E, Instrument Panel.
(4)Locate and remove defroster duct attaching screws at the ends of each outlet (Fig. 7).
(5)Allow the defroster duct to drop downward and remove it from the vehicle.
To install, reverse the preceding operation.
HEATER HOSES
REMOVAL AND INSTALLATION
Review Cooling System Precautions before proceeding with this operation.
(1)Drain engine cooling system. Refer to Group 7, Cooling System.
(2)Loosen clamps at each end of hose to be removed (Figs. 8 or 9).
(3)Carefully rotate hose back and forth while tugging slightly away from connector nipple.
24 - 48 HEATING AND AIR CONDITIONING |
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Fig. 7 Removing or Installing Defroster
DuctÐTypical
Fig. 8 Heater Hose RoutingÐ2.2 L, 2.5 L
EnginesÐTypical
CAUTION: When removing hoses from heater core inlet or outlet nipples DO NOT exert excess pressure. The heater core may become damaged and leak engine coolant into heater-A/C unit.
To install, reverse the preceding operation.
Fig. 9 Heater Hose RoutingÐ3.0 L EngineÐTypical
AMBIENT TEMPERATURE SENSOR
SWITCHÐVARIABLE DISPLACEMENT
COMPRESSOR
REMOVAL AND INSTALLATION
The Ambient Temperature Sensor Switch is located in front of the A/C condenser and behind the vehicle grill (Fig. 10). Grill removal is not necessary for Sensor replacement.
Fig. 10 Ambient Temperature Sensor
SwitchÐTypical Mounting
(1)Remove the one attaching screw.
(2)Remove the sensor/bracket assembly from the vehicle.
To install, reverse the preceding operation.
VACUUM ACTUATORSÐMODE DOORS
The Vacuum Actuators for the Mode Doors are located on the drivers side of heater/AC housing above the accelerator pedal.
REMOVAL
(1) Remove the instrument panel cover under the steering column. Refer to Group 8E, Instrument Panel.
Heat/Defrost Actuator: