- •GENERAL INFORMATION
- •DESCRIPTION AND OPERATION
- •SYSTEM AIRFLOW
- •SIDE WINDOW DEMISTERS
- •ENGINE COOLING SYSTEM REQUIREMENTS
- •SAFETY PRECAUTIONS AND WARNINGS
- •COOLING SYSTEM PRECAUTIONS
- •HANDLING TUBING AND FITTINGS
- •VARIABLE COMPRESSOR AND COMPONENTS DIAGNOSTIC PROCEDURES
- •GENERAL INFORMATION
- •COMPRESSOR IDENTIFICATION
- •COMPRESSOR NOISE
- •COMPRESSOR CLUTCH INOPERATIVE
- •VARIABLE DISPLACEMENT COMPRESSOR DIAGNOSIS
- •COMPRESSOR NOISE AND COMPRESSOR CLUTCH DIAGNOSIS
- •CLUTCH COIL TESTS
- •DPCO SWITCH TEST
- •AMBIENT SWITCH DIAGNOSIS
- •AMBIENT SWITCH TEST
- •CONDENSER FAN CONTROL SWITCH DIAGNOSIS
- •FAN CONTROL SWITCH TEST
- •BLACK EXPANSION VALVE TEST
- •HIGH PRESSURE RELIEF VALVE (HPR) DIAGNOSIS
- •(HPR) VALVE LOCATION
- •COMPRESSOR CLUTCH INOPERATIVE
- •COMPRESSOR NOISE AND COMPRESSOR CLUTCH DIAGNOSIS
- •CLUTCH COIL TESTS
- •LPCO SWITCH TEST
- •TESTING THERMAL LIMITER SWITCH
- •SILVER EXPANSION VALVE TEST
- •REFRIGERANT SYSTEM DIAGNOSIS
- •HIGH PRESSURE RELIEF VALVE (HPR) DIAGNOSIS
- •(HPR) VALVE LOCATION
- •VACUUM CONTROL SYSTEM DIAGNOSIS
- •GENERAL INFORMATION
- •LOCATING VACUUM LEAKS
- •HEATER OUTPUT TEST
- •PERFORMANCE TEST PROCEDURE
- •TEMPERATURE REFERENCE CHART
- •REFRIGERANT SERVICE PROCEDURES
- •SIGHT GLASS REFRIGERANT LEVEL INSPECTION
- •REFRIGERANT RECYCLING
- •MANIFOLD GAUGE SET CONNECTIONS
- •GENERAL INFORMATION
- •TESTING FOR REFRIGERANT LEAKS
- •EMPTY REFRIGERANT SYSTEM LEAK TEST
- •LOW REFRIGERANT LEVEL LEAK TEST
- •ADDING PARTIAL REFRIGERANT CHARGE
- •DISCHARGING REFRIGERANT SYSTEM
- •EVACUATING REFRIGERANT SYSTEM
- •REFRIGERANT CAPACITIES:
- •OIL LEVEL
- •REFRIGERANT OIL LEVEL CHECK
- •VERIFY REFRIGERANT OIL LEVEL
- •REFRIGERANT OIL CAPACITIES
- •COMPRESSOR REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •COMPRESSOR FRONT SHAFT SEAL
- •REMOVAL
- •INSTALLATION
- •REMOVAL AND INSTALLATION
- •COMPRESSOR HIGH PRESSURE RELIEF VALVE
- •REMOVAL AND INSTALLATION
- •COMPRESSOR MAIN OR SUB CONTROL VALVES
- •REMOVAL AND INSTALLATION
- •COMPRESSOR REMOVAL AND INSTALLATION
- •REMOVAL
- •INSTALLATION
- •REMOVAL
- •INSTALLATION
- •REMOVAL AND INSTALLATION
- •COMPRESSOR
- •REMOVAL
- •INSTALLATION
- •REMOVAL
- •INSPECTION
- •INSTALLATION
- •THERMAL LIMITER SWITCH
- •REMOVAL
- •CLEANING
- •INSTALLATION
- •REMOVAL
- •INSTALLATION
- •COMPONENT DIAGNOSIS PROCEDURES
- •CONDENSATE WATER DRAINAGE
- •BLOWER MOTOR ELECTRICAL DIAGNOSIS
- •BLOWER MOTOR ELECTRICAL SYSTEM DIAGNOSIS
- •COMPONENT SERVICE PROCEDURES
- •TEMPERATURE CONTROL CABLE
- •REMOVAL AND INSTALLATION
- •TEMPERATURE CONTROL CABLE
- •REMOVAL AND INSTALLATION
- •AJ AND AG BODY
- •AA, AP, AY, AND AC BODY
- •REMOVAL AND INSTALLATION
- •AIR DISTRIBUTION DUCT
- •DEFROSTER DUCT ADAPTER
- •DEFROSTER DUCT
- •HEATER HOSES
- •REMOVAL AND INSTALLATION
- •REMOVAL
- •INSTALLATION
- •AIR DISTRIBUTION DUCT
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •EXPANSION VALVE
- •REMOVAL
- •INSTALLATION
- •REMOVAL AND INSTALLATION
- •CONDENSER ASSEMBLY
- •REMOVAL AND INSTALLATION
- •BLOWER MOTOR
- •REMOVAL AND INSTALLATION
- •BLOWER MOTOR WHEEL ASSEMBLY
- •REMOVAL AND INSTALLATION
- •AP, AC, AY BODY PROCEDURE
- •AA BODY PROCEDURE
- •AG, AJ BODY PROCEDURE
- •DISASSEMBLE
- •REMOVAL AND INSTALLATION
- •HEATER CORE
- •REMOVAL AND INSTALLATION
- •EVAPORATOR COIL
- •REMOVAL AND INSTALLATION
- •CONDENSATE DRAIN TUBE
- •REMOVAL AND INSTALLATION
- •AUTOMATIC TEMPERATURE CONTROL (ATC)
- •COMPUTER CONTROLLER
- •POWER MODULE
- •AMBIENT TEMPERATURE SENSOR
- •MODE DOOR ACTUATOR
- •WATER TEMPERATURE SENSOR
- •SUN SENSOR
- •COMPUTER AIDED DIAGNOSTIC TESTS
- •SYMPTOM A
- •SYMPTOM B
- •SYMPTOM C
- •SYMPTOM D
- •FAILURE CODE DEFINITIONS
- •FAILURE CODE SERVICE PROCEDURES
- •ERASING FAILURE CODES
- •AUTOMATIC TEMPERATURE CONTROL COMPONENT SERVICE PROCEDURES
- •SUN SENSOR
- •REMOVAL AND INSTALLATION
- •POWER MODULE (PM)
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •MODE DOOR ACTUATOR
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
- •AMBIENT TEMPERATURE SENSOR
- •REMOVAL AND INSTALLATION
- •WATER TEMPERATURE SENSOR
- •REMOVAL AND INSTALLATION
- •REMOVAL AND INSTALLATION
24 - 12 HEATING AND AIR CONDITIONING |
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refrigerant is conserved in the system. The valve is |
For (HPR) valve replacement, refer to Variable Dis- |
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calibrated to vent at a pressure of 3100 to 4140 Kpa |
placement Compressor Service Procedures. |
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(450 to 600 psi). If a valve has vented a small amount |
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of refrigerant, it does not necessarily mean the valve |
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is defective. |
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FIXED DISPLACEMENT COMPRESSOR AND COMPONENTS DIAGNOSTIC |
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PROCEDURES |
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INDEX |
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page |
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Clutch Coil Tests . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
High Pressure Relief Valve (HPR) Diagnosis |
. . . . . 17 |
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Compressor Clutch Inoperative . . . . . . . . . . . . . . . |
12 |
Low-Pressure Cut-Off Switch Diagnosis . . . |
. . . . . 14 |
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Compressor Identification . . . . . . . . . . . . . . . . . . . |
12 |
Silver Expansion Valve Test . . . . . . . . . . . . . |
. . . . 15 |
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Compressor Noise . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Thermal Limiter SwitchÐModel TR105 |
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Fin-Sensing Cycling Clutch Switch Diagnosis . . . . |
15 |
Compressor . . . . . . . . . . . . . . . . . . . . . . . |
. . . . 14 |
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Fixed Displacement Compressor Refrigerant System . |
15 |
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COMPRESSOR IDENTIFICATION
Fig. 1 Fixed Displacement CompressorÐModel
10PA17
COMPRESSOR NOISE
Excessive noise that occurs when the airconditioning is being used, can be caused by:
²Loose bolts
²Mounting brackets
²Loose clutch
²Excessive high refrigerant system operating pressure
Verify compressor drive belt condition, proper refrigerant charge and head pressure before compressor repair is performed.
Fig. 2 Fixed Displacement CompressorÐModel
TR105
For noise diagnostic procedures, refer to the Compressor Noise and Compressor Clutch Diagnosis chart in this section.
COMPRESSOR CLUTCH INOPERATIVE
The air-conditioning compressor clutch electrical circuit is controlled by the engine controller. The controller is located in the engine compartment outboard of the battery.
If the compressor clutch does not engage: Verify refrigerant charge.
If the compressor clutch still does not engage check for battery voltage at the low pressure or differential
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HEATING AND AIR CONDITIONING 24 - 13 |
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