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page 452

Vendor

Model

Cost

 

 

 

Aaroflex

Sl-18-ss-isla

$385,000

Aaroflex

Sl-22-A1-isla

$425,000

Denken Engineering

SLP-5000

15 M yen

Kira Corp

KSC-50

$140,000

Meiko Corp

 

14.1 M yen

Sony/JSR D-Mec

SCS 1000-D

$500,000

Teijin Seiki Co Ltd

Soliform 500

$450,000

Z Corporation

 

$50,000

EOS GmbH

Stereos Desktop

DM 250,000

EOS GmbH

Stereos Max-400

DM 580,000

EOS GmbH

Stereos Max-600

DM 700,000

EOS GmbH

Eosint P-350

DM 730,000

EOS GmbH

Eosint M-250

DM 580,000

EOS GmbH

Eosint S-700

DM 1,200,000

DM = $1.75 (US)

 

 

yen =

 

 

 

 

 

65.10.1 References

65.11 AKNOWLEDGEMENTS

• My first exposure to rapid prototyping was from an early report written by Leo Matteo when he was an undergraduate student at Ryerson Polytechnic University

65.12 REFERENCES

Aronson, R.B., “So Rapid Prototyping Works, Now What?”, Manufacturing Engineering, Nov., 1993, pp. 37-42.

Ashley, S., “Special Report: Rapid Prototyping Systems”, Mechanical Engineering, April, 1991, pp. 34-43.

page 453

Ashley, S., “New Material Introduced for Rapid Prototyping Systems”, Mechanical Engineering, Feb., 1992, pp. 16.

Ashley, S., “Prototyping With advanced Tools”, Mechanical Engineering, June 1994, pp. 48-55.

Brown, A.S., “Rapid Prototyping: Parts Without Tools”, Aerospace America, Aug., 1991, pp. 1823.

Burns, M., “automated Fabrication;”, Prentice Hall, 1993.

Cabriele, M.C., “More Rapid Prototyping Systems Reach Commercialization”, Plastics Technology, June 1991, pp. 45-48.

Crump, S.S., “Rapid Prototyping Using FDM”, Modern Casting, April 1992, pp. 36-37.

Doyle, L.E., Keyser, C.A., Leach, J.L., Schrader, G.F., Singer, m.B., Manufacturing Processes and Materials for Engineers, 3rd. ed., Prentice Hall, 1985.

Jacobs, P.F., Rapid Prototyping and Manufacturing: Fundamentals of Stereolithography, Society of Manufacturing Engineers, 1992.

Lindsay, K.F., “Rapid Prototyping Shapes Up As Low-Cost Modeling Alternative”, Modern Plastics, Aug., 1990, pp. 40-43.

Machine Design, “Solid Prototypes Produced Without Postcure”, Machine Design, Jan., 24th, 1991, pp. 30-31.

Mateo, L. Rapid Prototyping????, A Bachelors thesis submitted to the Department of Mechanical Engineering, Ryerson Polytechnic University, Toronto, Ontario, Canada, 1994.

Mechanical Engineering, “Rapid Prototyping Includes Moving Parts”, Mechanical Engineering, April 1992, pp. 12.

Mechanical Engineering, “Rapid Prototyping for Artificial Body Parts”, Mechanical Engineering, May 1993, pp. 50-53.

Miller, J.F., Rapid Prototyping Overview: An Introduction to Systems and Technology, Society of Manufacturing Engineers, 1993.

Montague, R.M., “Rapid Prototyping Offers 3D Model Design”, Industrial Engineering, Oct., 1991, pp. 20.

Muller, T. and Bex, T., “Rapid Prototyping Draws Widening Foundry Interest”, Modern Casting, Nov., 1991, pp. 37-41.

page 454

Rapid Prototyping Report, “Stereolithography Produces Functional Impeller for Testing”, an article appearing in Rapid Prototyping Report, CAD/CAM Publishing Inc., San Diego CA, Vol. 1, No. 6, June 1992a).

Rapid Prototyping Report, “Chrysler Benchmarks Rapid Prototyping Systems”, an article appearing in Rapid Prototyping Report, CAD/CAM Publishing Inc., San Diego CA, Vol. 1, No. 6, June 1992b).

Sachs, E., Cima, M., Williams, P., Brancazio, D., and Cornie, J., “3D Printing: Rapid Tooling and Prototypes Directly From a CAD Model”, Journal of Engineering for Industry, No. 114, pp. 481-488.

Sprow, E.E., “Rapid Prototyping: Beyond The Wet Look”, Manufacturing Engineering, Nov., 1992, pp. 37-42.

Stovicek, D.R., “Rapid Prototyping Slices Time-to-market”, Automation, Sept., 1991, pp. 20-23.

Warner, M.C., Rapid Prototyping Applications: Fro Rapid Prototyping to Functional Metal and Plastic Parts, Mack Industries Inc., Troy, MI, 1993.

Wohlers, T., “Make Fiction Fact Fast”, Manufacturing Engineering, Mar., 1991, pp. 44-49.

65.13 PRACTICE PROBLEMS

1.Indicate why (one good and one bad point) the following rapid prototyping approaches are well/poorly suited to the part specified.

a)Stereolithography for a hollow ball

b)Selective laser sintering for a door hinge

c)Solid ground curing for a light bulb

d)Fused deposition modeling for a hollow box

e)Laminate object modeling for a complete model of a pyramid with the pharaohs tomb inside

2.In general what common problems are faced by all rapid prototyping techniques?

3.a) Why would a full size engine block be difficult to produce with modern rapid prototyping methods? b) How could the problems in #2a) be overcome by changing the RP technologies?

4.Describe the process of a) Selective Laser Sintering, b) Stereolithography.

5.Sketch a prototype that could be made using Selective Laser Sintering.