21 - 76 TRANSAXLE		Ä

Fig. 17 Start Output Shaft Gear onto Output Shaft

Fig. 20 Checking Output Shaft End Play

	Fig. 21 Checking Bearings Turning Torque
Fig. 18 Holding Output Shaft Gear	DIFFERENTIAL REPAIR
	The transfer shaft should be removed for dif-
	ferential repair and bearing turning torque
	checking.

Fig. 19 Tighten Output Shaft Retaining Nut to 271

NIm (200 ft. lbs.)

Fig. 1 Remove Extension Seal

Ä		TRANSAXLE 21 - 77

Use MOPARt Adhesive Sealant when installing differential cover.

Fig. 2 Install New Seal into Extension

Fig. 5 Differential Bearing Retainer Bolts

Fig. 3 Differential Cover Bolts

Fig. 6 Remove or Install Bearing Retainer

Fig. 4 Remove or Install Differential Cover

Fig. 7 Differential Bearing RetainerÐTypical

21 - 78 TRANSAXLE			Ä
Use MOPARt Adhesive Sealant when install-		WARNING: HOLD ONTO DIFFERENTIAL ASSEMBLY
ing differential bearing retainer.		TO PREVENT IT FROM ROLLING OUT OF HOUS-
		ING.
		Use MOPARt Adhesive Sealant when installing
		extension housing.

Fig. 8 Extension Bolts

Fig. 11 Remove Differential Bearing Cone

Fig. 9 Remove or Install Extension Housing

Fig. 12 Install Differential Bearing Cone

Fig. 10 Differential and Extension

Ä		TRANSAXLE 21 - 79

CAUTION: Always install new ring gear bolts. Bolts must be properly torqued.

Fig. 13 Remove Differential Bearing Cone

Fig. 16 Remove Pinion Shaft Roll Pin

Fig. 14 Install Differential Bearing Cone

Fig. 17 Remove or Install Pinion Shaft

Fig. 15 Remove or Install Ring Gear Bolts and Ring

Gear

Fig. 18 Remove or Install Pinion Gears, Side Gears, and Tabbed Thrust Washers, by Rotating Pinion Gears to Opening in Differential Case

21 - 80 TRANSAXLE		Ä

CAUTION: Side gear end play must be within .001 to

.013 inch.

Four select thrust washers are available: .032,

.037, .042, and .047 inch.

Fig. 19 Differential Gears

Fig. 22 Remove Oil Seal

Fig. 20 Checking Side Gear End Play

CAUTION: Side gear end play must be within .001 to

.013 inch.

Four select thrust washers are available: .032,

.037, .042, and .047 inch.

Fig. 23 Install New Oil Seal

Fig. 21 Checking Side Gear End Play

Fig. 24 Remove Bearing Cup