21 - 6 TRANSAXLE		Ä

OUT OF CAR TRANSAXLEÐDISASSEMBLE AND

ASSEMBLE

DIFFERENTIAL

Fig. 4 Remove Differential Cover

Fig. 1 Remove or Install 2 Extension Outer Bolts

Fig. 5 Differential Cover Removed

Fig. 2 Remove or Install 3 Differential Bearing

Retainer Outer Bolts

Fig. 6 Remove or Install 2 Extension Bolts

Fig. 3 Remove or Install Differential Cover Bolts

Ä		TRANSAXLE 21 - 7

Fig. 7 Remove or Install Extension	Fig. 10 Differential Assembly Removed
	GEAR SET

Fig. 8 Remove or Install 3 Differential Bearing
Retainer Bolts	Fig. 1 Rear End Cover Bolts

Fig. 9 Remove or Install Differential Bearing	Fig. 2 Rear End Cover Removed
Retainer

21 - 8 TRANSAXLE		Ä

Fig. 3 Remove 5th Fork Roll Pin

Fig. 6 Snap Ring

Fig. 4 Install 5th Fork Roll Pin

Fig. 7 Remove 5th Synchronizer Hub

Fig. 5 5th Fork and Sleeve	Fig. 8 Install 5th Synchronizer Hub

Ä		TRANSAXLE 21 - 9

Fig. 9 Remove or Install 5th Gear Nut

Fig. 11 Bearing Retainer Plate

CAUTION: Tool 6252 must be used to remove or install this nut. Always install a NEW nut and tighten to 258 NIm (190 ft. lbs.).

Fig. 10 Bearing Retainer Plate Bolts

21 - 10 TRANSAXLE		Ä

Fig. 12 A-523/A-543/A-568 Shift Forks and Shift Rail Components

Fig. 13 Interlock Shuttles

Fig. 14 Interlock Plate

Ä

CAUTION: Before removing the gearshift housing, reverse the lock pin (so the long end is down) and insert lock pin into the same threaded hole. This procedure will save time when the gearshift housing assembly is reinstalled.

Fig. 15 Gearshift Housing Bolts

Fig. 16 Gearshift Housing Removed

To install gearshift housing, be sure to reverse the lock pin in the housing to lock the selector shaft in the 3-4 neutral position.

CAUTION: Install roller detents so roller and slots are parallel with shift rails.

Remove or install 3-4 lug roll pin, 3-4 fork roll pin, and reverse lug roll pin using the above procedure.

CAUTION: If any roll pin falls out, retrieve roll pin from bottom of case.

TRANSAXLE 21 - 11

Fig. 17 Remove Roller Detents

Fig. 18 Remove 1-2 shift Lug Roll Pin

Fig. 19 Install 1-2 Shift Lug Roll Pin

21 - 12 TRANSAXLE		Ä

Fig. 20 Remove 1-2 Shift Fork Roll Pin	Fig. 23 5th Shift Rail and Shift Lug

Fig. 21 Reverse Pivot Lever

Fig. 24 5th Shift Lug with Interlock Pin

Fig. 22 5th Shift Rail C-Clip

Fig. 25 5th Shift Lug Properly Installed

Ä		TRANSAXLE 21 - 13

Fig. 26 Reverse Shift Rail and Shift Lug

Fig. 29 Remove or Install Large Snap Ring

Fig. 27 3-4 Shift Rail and Shift Lug	Fig. 30 Pry Bearing Retainer Plate to Remove
	CAUTION: Pry only at slot as shown (Fig. 30).

Fig. 28 1-2 Shift Rail and Shift Lug

Fig. 31 Bearing Support Plate