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Kawasaki Ninja ZX6R 2009_manual.pdf
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FUEL SYSTEM (DFI) 3-43

Self-Diagnosis

Backups

The ECU takes the following measures to prevent engine damage when the DFI, ignition or immobilizer system parts have troubles.

Service

Parts

Output Signal Usable

Backups by ECU

Codes

Range or Criteria

 

 

 

 

 

 

 

 

 

If the main throttle sensor system fails (the

 

Main Throttle

Output Voltage

output voltage is out of the usable range,

11

wiring short or open), the ECU locks ignition

Sensor

0.2 4.8 V

 

timing into the ignition timing at closed throttle

 

 

 

 

 

 

position and sets the DFI in the D-J method.

 

 

 

 

 

Inlet Air

Inlet Air Pressure

If the inlet air pressure sensor #1 system fails

 

(the signal is out of the usable range, wiring

12

Pressure

(Absolute)

short or open), the ECU sets the DFI in the

 

Sensor #1

Pv = 100 900 mmHg

 

α-N method (1).

 

 

 

 

Inlet Air

Inlet Air Temperature

If the inlet air temperature sensor system fails

13

Temperature

(the signal is out of the usable range, wiring

Ta = – 47 + 178°C

 

Sensor

 

short or open), the ECU sets Ta at 40°C.

 

Water

 

If the water temperature sensor system fails

 

Water Temperature

(the signal is out of the usable range, wiring

14

Temperature

Tw = – 30 + 120°C

short or open), the ECU sets Tw at 80°C and

 

Sensor

 

the radiator fan operates.

 

 

 

 

 

 

 

 

Inlet Air

Atmospheric Pressure

If the inlet air pressure sensor #2 system fails

 

(the signal is out of the usable range, wiring

16

Pressure

(Absolute)

short or open), the ECU sets Pa at 760 mmHg

 

Sensor #2

Pa = 100 900 mmHg

 

(the standard atmospheric pressure).

 

 

 

 

 

 

 

 

Crankshaft

Crankshaft sensor must

If the crankshaft sensor fails, the engine stops

21

send 22 signals to the ECU

 

Sensor

at the 1 cranking.

by itself.

 

 

 

 

 

 

 

 

Speed

Speed sensor must send 8

If the speed sensor system fails (no signal,

24

signals to the ECU at the 1

wiring short or open), the speedometer shows

Sensor

 

rotation of the output shaft.

0.

 

 

 

 

 

 

 

Gear

Output Voltage

If the gear position switch system fails (no

25

Position

signal, wiring short or open), the ECU set the

0.2 4.8 V

 

Switch

top (6th) gear position.

 

 

 

 

 

 

 

 

 

If the vehicle-down sensor system has failures

 

Vehicle

Output Voltage

(the output voltage is out of the usable range,

31

-down

wiring short or open), the ECU shuts off the

0.10 4.84 V

 

Sensor

fuel pump relay, the fuel injectors (primary and

 

 

 

 

 

secondary) and the ignition system.

 

 

 

 

 

 

 

If the subthrottle sensor system fails (the

 

Subthrottle

Output Voltage

output voltage is out of the usable range, wiring

32

short or open), the ECU drive the subthrottle

Sensor

0.15 4.84 V

 

valve to the full closed position, and it stops

 

 

 

 

 

 

the current to the subthrottle valve actuator.

 

 

 

 

 

Oxygen

The oxygen sensor is

 

 

active and sensor must

 

 

Sensor

If the oxygen sensor is not activated, the ECU

33

send signals (output

(Equipped

stops the feedback mode of the oxygen sensor.

 

voltage) continuously to

 

Models)

 

 

the ECU.

 

 

 

 

 

 

 

 

3-44 FUEL SYSTEM (DFI)

Self-Diagnosis

Service

Parts

Output Signal Usable

Backups by ECU

Codes

Range or Criteria

 

 

 

 

 

 

 

Exhaust

 

If the exhaust butterfly valve actuator sensor

 

 

system fails (the output voltage is out of the

 

Butterfly

 

 

Output Voltage

usable range, wiring short or open), the ECU

34

Valve

0.1 4.8 V

drive the exhaust butterfly valve at full open

 

Actuator

 

 

position near, and it stops the current to the

 

Sensor

 

 

 

exhaust butterfly valve actuator.

 

 

 

 

 

 

 

 

Immobilizer

 

 

35

Amplifier

If the immobilizer system fails (no signal, wiring

(Equipped

short or open), the vehicle is no start and run.

 

 

 

Models)

 

 

 

 

 

 

 

Master or

 

 

36

User Key

The user or master key

If the blank key or broken key is used, the

(Equipped

must use register key.

vehicle is no start and run.

 

 

Models)

 

 

 

 

 

 

 

 

The ECU send the data

 

39

ECU

(for gear position, service

code and key registration)

 

 

 

 

 

to the meter unit.

 

 

 

 

 

 

 

The stick coil primary

If the stick coil #1 primary winding has failures

51

Stick Coil #1*

winding must send

(no signal, wiring short or open), the ECU

 

 

signals 20 or more times

shuts off the injector #1 to stop fuel to the

 

 

continuously to the ECU.

cylinder #1, though the engine keeps running.

 

 

 

 

 

 

The stick coil primary

If the stick coil #2 primary winding has failures

52

Stick Coil #2*

winding must send

(no signal, wiring short or open), the ECU

 

 

signals 20 or more times

shuts off the injector #2 to stop fuel to the

 

 

continuously to the ECU.

cylinder #2, though the engine keeps running.

 

 

 

 

 

 

The stick coil primary

If the stick coil #3 primary winding has failures

53

Stick Coil #3*

winding must send

(no signal, wiring short or open), the ECU

 

 

signals 20 or more times

shuts off the injector #3 to stop fuel to the

 

 

continuously to the ECU.

cylinder #3, though the engine keeps running.

 

 

 

 

 

 

The stick coil primary

If the stick coil #4 primary winding has failures

54

Stick Coil #4*

winding must send

(no signal, wiring short or open), the ECU

 

 

signals 20 or more times

shuts off the injector #4 to stop fuel to the

 

 

continuously to the ECU.

cylinder #4, though the engine keeps running.

 

 

 

 

 

Radiator Fan

When the relay OFF

 

56

condition, the fan relay is

 

Relay

open.

 

 

 

 

 

 

 

 

 

Subthrottle

The actuator operates

If the subthrottle valve actuator fails (the

 

open and close of the

signal is out to the usable range, wiring short

62

Valve

subthrottle valve by the

or open), the ECU stops the current to the

 

Actuator

 

pulse signal from the ECU.

actuator.

 

 

 

 

 

 

 

Exhaust

The actuator operates

If the exhaust butterfly valve actuator fails (the

 

open and close of the

 

Butterfly

signal is out to the usable range, wiring short

63

exhaust butterfly valve by

Valve

or open), the ECU stops the current to the

 

the pulse signal from the

 

Actuator

actuator.

 

ECU.

 

 

 

 

 

 

 

 

 

The air switching valve

 

 

Air Switching

controls the flow of the

 

64

secondary air by opening

 

Valve

and shutting the solenoid

 

 

 

 

 

 

valve.

 

 

 

 

 

 

 

 

FUEL SYSTEM (DFI) 3-45

Self-Diagnosis

 

 

 

 

 

 

 

 

 

 

Service

Parts

Output Signal Usable

Backups by ECU

Codes

Range or Criteria

 

 

 

 

 

 

 

Oxygen

The oxygen sensor heater

If the oxygen sensor heater fails (wiring short

 

Sensor

 

raise temperature of

or open), the ECU stops the current to the

67

Heater

the sensor for its earlier

heater, and it stops the feedback mode of the

 

(Equipped

 

activation.

oxygen sensor.

 

Models)

 

 

 

 

 

 

 

 

Oxygen

The oxygen sensor is

 

 

active and sensor must

 

 

Sensor

If the oxygen sensor is not activated, the ECU

94

send signals (output

(Equipped

stops feedback mode of the oxygen sensor.

 

voltage) continuously to

 

Models)

 

 

the ECU.

 

 

 

 

 

 

 

 

Note:

(1) α-N Method: the DFI control method from medium to heavy engine load. When the engine load is light like at idling or low speed, the ECU determines the injection quantity by calculating from the throttle vacuum (inlet air pressure sensor #1 output voltage) and engine speed (crankshaft sensor output voltage). This method is called D-J method. As the engine speed increases, and the engine load turns middle to heavy, the ECU determines the injection quantity by calculating from the throttle opening (main throttle sensor output voltage) and the engine speed. This method is called α-N method.

*: This depends on the number of stopped cylinders.

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