- •Textbook Series
- •Contents
- •1 DC Electrics - Basic Principles
- •Introduction
- •Electromotive Force (EMF)
- •Current
- •Resistance
- •Factors Affecting the Resistance
- •Units of Resistance
- •Resistors
- •Power
- •Series and Parallel Circuits
- •Kirchoff’s Laws
- •Annex A
- •2 DC Electrics - Switches
- •Switches
- •Proximity Detectors
- •Time Switches
- •Centrifugal Switches
- •3 DC Electrics - Circuit Protection and Capacitors
- •Electrical Faults
- •Circuit Protection Devices
- •Fuses
- •The Cartridge Fuse
- •Spare Fuses
- •High Rupture Capacity (HRC) Fuses
- •Dummy Fuses
- •Current Limiters
- •Circuit Breakers
- •Reverse Current Circuit Breakers
- •Capacitors
- •Capacitance
- •Capacitor in a DC Circuit
- •Capacitor in an AC Circuit
- •Capacitors in Parallel
- •Capacitors in Series
- •4 DC Electrics - Batteries
- •Batteries
- •Secondary Cells
- •Lead Acid Battery
- •Alkaline Battery (Nickel Cadmium, NiCad)
- •Battery Checks
- •Battery Charging
- •Secondary Batteries Summary
- •5 DC Electrics - Magnetism
- •Magnetism
- •Temporary Magnets
- •Permanent Magnets
- •Permeability
- •Magnetism
- •The Molecular Structure of Magnets
- •The Magnetic Effect of a Current
- •The Corkscrew Rule
- •The Magnetic Field of a Solenoid
- •The Right Hand Grasp Rule
- •The Strength of the Field of a Solenoid
- •Solenoid and Relay
- •The Forces on a Conductor Which is Carrying a Current
- •Questions
- •Answers
- •6 DC Electrics - Generators and Alternators
- •Electromagnetic Induction
- •Fleming’s Right Hand Rule
- •Faraday’s Law
- •Lenz’s Law
- •Simple Generator
- •Simple DC Generator
- •Characteristics of the Series Wound DC Generator
- •Commutator Ripple
- •Characteristics of the Shunt Wound DC Generator
- •A Compound Wound DC Generator
- •Flashing the Generator Field
- •Alternators
- •Voltage Control
- •Voltage Regulator Operation
- •Layout of a Generator System
- •Load Sharing Circuits
- •Operation of Load Sharing Circuit
- •7 DC Electrics - DC Motors
- •Electric Motors
- •Fleming’s Left Hand Rule
- •Practical DC Motor
- •Back EMF
- •Slow Start Resistor
- •Commutation
- •Series Wound Motors
- •Shunt Wound Motors
- •Starter-generator Systems
- •Actuators
- •Solenoid Actuators
- •Motor Actuator Construction
- •The Split Field Series Actuator
- •The Split Field Series Actuator Operation
- •Motor Actuators
- •Rotary Actuators
- •Linear Actuators
- •Actuator Brakes
- •Actuator Clutches
- •Visual Indicators Used with Linear Actuators
- •Visual Indicators Used with Rotary Actuators
- •Indicator Lights
- •Electromagnetic Indicators
- •Questions
- •Answers
- •8 DC Electrics - Aircraft Electrical Power Systems
- •Aircraft Electrical Power Systems
- •Dipole or Two Wire System
- •Single Pole (Unipole or Earth Return) System
- •Generators and Alternators
- •Voltage Regulators
- •Overvoltage Protection Unit
- •Generator Cut-out or Reverse Current Relay
- •Rectifiers
- •Inverters
- •The Generator Differential Cut-out
- •Generator (or Alternator) Warning Light
- •Generator (or Alternator) Master Switch
- •Monitoring Instruments
- •Ammeters and Voltmeters
- •The Battery
- •Bus Bars
- •Bus Bar Systems
- •Parallel Bus Bar System
- •Load Shedding
- •Generator or Alternator Failure
- •9 DC Electrics - Bonding and Screening
- •Bonding
- •The Static Discharge System or Static Wicks
- •Discharge of Static on Touchdown
- •Screening
- •Questions
- •Answers
- •10 DC Electrics - Specimen Questions
- •Questions – General 1
- •Questions – General 2
- •Answers – General 1
- •Answers – General 2
- •11 AC Electrics - Introduction to AC
- •Introduction
- •The Nature of Alternating Current
- •Terms
- •The Relationship of Current and Voltage in an AC Circuit
- •Resistance in AC Circuits
- •Inductance in AC Circuits
- •Inductive Reactance
- •Capacitance in AC Circuits
- •Capacitive Reactance
- •Impedance
- •Resonant Circuits
- •Summary
- •Power in AC Circuits
- •Power in a Purely Resistive Circuit
- •Power in a Purely Inductive Circuit
- •Power in a Capacitive Circuit
- •Power in a Practical AC Circuit
- •Power Factor
- •Power Factor Resume
- •Questions
- •Answers
- •12 AC Electrics - Alternators
- •Introduction to Aircraft Power Supplies
- •Generators / Alternators
- •Rotating Armature Alternator
- •Rotating Field Alternator
- •Alternator Output Rating
- •A Single Phase Alternator
- •Polyphase Circuits
- •Three Phase Alternator Connections
- •The Four Wire Star Connection
- •Delta Connected Alternator
- •Practical AC Generators
- •Brushed Alternators
- •Brushless Alternators
- •Frequency Wild Alternators
- •Obtaining a Constant Frequency Supply from a Frequency Wild System
- •Constant Frequency Alternators
- •Constant Speed Generator Drive Systems
- •CSDU Fault Indications in the Cockpit
- •The Drive Disconnect Unit (Dog Clutch Disconnect)
- •Variable Speed Constant Frequency Power Systems (VSCF)
- •Self-excited Generators
- •Load Sharing or Paralleling of Constant Frequency Alternators
- •Real Load
- •Reactive Load
- •Parallel Connection
- •Before Connecting in Parallel
- •Layout of a Paralleled System
- •Real Load Sharing
- •Reactive Load Sharing
- •Load Sharing General
- •Alternator Cooling
- •Generator Fault Protection
- •Bus Tie Breakers (BTBs)
- •Discriminatory Circuits
- •Differential Fault Protection
- •Synchronizing Units
- •Generator Failure Warning Light
- •Load Meters
- •Voltage and Frequency Meters
- •Generator Control Unit (GCU)
- •Emergency Supplies
- •The Ram Air Turbine (RAT)
- •The Auxiliary Power Unit (APU)
- •The Static Inverter
- •Ground Power Constant Frequency Supply System
- •Typical Controls and Indications
- •Questions
- •Answers
- •13 AC Electrics - Practical Aircraft Systems
- •Power Distribution
- •The Split Bus System
- •Parallel Bus Bar System
- •Questions
- •Answers
- •14 AC Electrics - Transformers
- •Transformers
- •Transformation Ratio
- •Power in a Transformer
- •Three Phase Transformers
- •Autotransformers
- •Rectification of Alternating Current
- •Half Wave Rectification
- •Full Wave Rectification
- •Three Phase Rectifiers
- •Transformer Rectifier Units (TRUs)
- •Inverters
- •Questions
- •Answers
- •15 AC Electrics - AC Motors
- •Alternating Current Motors
- •The Principle of Operation of AC Motors
- •The Synchronous Motor
- •The Induction Motor
- •The Squirrel Cage Rotor
- •The Induction Motor Stator
- •Slip Speed
- •Starting Single Phase Induction Motors
- •Fault Operation
- •Questions
- •Answers
- •16 AC Electrics - Semiconductors
- •An Introduction to Semiconductors
- •Conductors and Insulators
- •Semiconductors
- •N-Type Material
- •P-Type Material
- •Current Flow
- •The P-N Junction
- •Reverse Bias
- •Forward Bias
- •The Junction Diode
- •The Bipolar or Junction Transistor
- •Summary
- •17 AC Electrics - Logic Gates
- •An Introduction to Logic Gates
- •Binary Logic
- •Truth Tables
- •Gate Symbols
- •Positive and Negative Logic
- •The ‘AND’ Gate
- •The ‘OR’ Gate
- •The ‘INVERT’ or ‘NOT’ Gate
- •The ‘NAND’ Gate
- •The ‘NOR’ Gate
- •The ‘EXCLUSIVE OR’ Gate
- •Questions
- •Answers
- •18 Index
DC Electrics - DC Motors 7
The Split Field Series Actuator
This type of actuator has two differentially wound series field windings, each producing a flux in the opposite direction. Only one winding can be energized at any one time, and the direction of rotation depends on which winding is energized.
Limit switches which are operated by the mechanical load are normally fitted in series with the field windings, these stop the motor automatically when the load reaches the limits of its travel.
DC Electrics - DC Motors 7
Figure 7.8 The Split Field Series Actuator
The Split Field Series Actuator Operation
With an OPEN selection, a supply is fed to the armature via the limit switch, the open field and brake coils. Energizing the brake coils releases the brake (if fitted, allowing the motor to operate.
On completion of the actuator travel the limit switches are tripped as follows:
•Open Limit Switch. This breaks the supply to the motor on completion of travel and makes the circuit to the ‘open’ position indicator.
•Close Limit Switch. This sets up the ‘close’ circuit ready for completion when a selection of ‘close’ is made on the control switch.
Note: The brake solenoid operates immediately the supply is broken thus preventing over-runs or creep.
A slipping clutch may also be fitted between the armature shaft and gearing to prevent damage which could be caused by mechanical overload.
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7 DC Electrics - DC Motors
Motor Actuators
There are two types of motor actuators in use:
•Rotary actuators
•Linear actuators
Rotary Actuators
Rotary actuators are operated by small reversible motors which rotate an output shaft through a gearbox.
7
Motors DC - Electrics DC
They are used for the operation of fuel valves and air/oil shut-off valves.
Control is by means of an ON/OFF or OPEN/SHUT selector switch. Two limit microswitches control the extent and direction of travel and also operate the visual indicators in the cockpit. One limit switch is always closed, allowing current from the selector switch to the actuator. The limit switches change over at the end of travel.
‘DOLL’S EYE’ |
BRAKE COILS |
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|
POSITION |
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INDICATOR |
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|
OPEN |
OPEN |
CLOSE |
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MOTOR |
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REDUCTION |
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GEAR |
|
CLUTCH |
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||
OPEN LIMIT |
OUTPUT |
CLOSE LIMIT |
|
SWITCH |
SWITCH |
||
DRIVE |
|||
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||
OPEN |
SELECTOR SWITCH |
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|
|
|
||
|
CLOSE |
|
|
28 V DC |
|
|
Figure 7.9 Rotary actuator
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DC Electrics - DC Motors 7
Linear Actuators
Linear actuators have small reversible motors which are coupled through a reduction gear to a screw jack which extends or retracts a ram or plunger.
They are used for any operation which requires a push/pull action, e.g. flaps, undercarriage, trim tabs, and also as inching controls for oil cooler shutters.
Operation is by means of selector switches when used for full up/down operation, but for small movements, such as those required with trimming controls, a spring-loaded self-centring ‘OFF’ switch is used, movement of the switch one way or the other away from centre supplying power to the actuator motor, which will then operate in the selected sense.
Two limit switches control the extent of travel and direction, and also operate visual indicators. The respective switch opens to stop the motor at full travel.
With an inching actuator, both limit switches will be closed at any time the actuator is not at a full travel position, this will facilitate motor reversal by means of the inching control switch.
DC Electrics - DC Motors 7
Figure 7.10 A linear actuator.
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7 DC Electrics - DC Motors
Motors DC - Electrics DC 7
Actuator Brakes
Many actuators are fitted with electromagnetic brakes to prevent over-travel when the motor is switched off.
The design of brake systems vary with the type and size of the actuator, but in all cases the brakes are spring-loaded to the ‘on’ condition when the motor is de-energized, and the operating solenoids are connected in series with the armature so that the brakes are withdrawn immediately power is applied.
Actuator Clutches
Friction clutches are incorporated in the transmission systems of actuators to protect them against the effects of mechanical over-loading.
Visual Indicators Used with Linear Actuators
Press-to-test lights or magnetic indicators are used where no intermediate stopping positions between actuator limits are required.
Position indicators with a graduated scale are fitted in situations where movement either side of a datum, or between open or closed, is to be shown.
Visual Indicators Used with Rotary Actuators
These indicate to the pilot the position of the actuated equipment which would typically be fuel or oil valves. These are only ever in the ‘OPEN’ or ‘SHUT’ position.
In both cases an indication of either Loss of Power supply, or that the actuator is travelling between selected positions, will be required.
Indicator Lights
Indicator lights are usually of the ‘press-to-test’ type. Application of finger pressure on the front glass of the lamp unit enables the filament to be tested without operating the control switches of the actuator.
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