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Capital cycle favours rising returns

Renaissance Capital

14 January 2019

Metals & Mining

Stretched balance sheets and poor operating cash generation from low commodity prices have forced management teams to focus on cash preservation and capital efficiency for the sake of survival. This limited investment in new supply. Capex for the 32 companies in Figure 17 fell by around 70% from 2012-2018E.

Figure 17: Resource sector capex, $mn

Mining capex has fallen by 70% since

2012…

Capex, $mn

 

 

Anglo

 

 

ARM

 

 

 

Assore

 

 

BHP

 

 

South32

 

 

Exxaro

 

 

Kumba

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rio Tinto

 

 

Fortescue

 

 

Glencore

 

 

Vale

 

 

Amplats

 

 

Impala

 

 

Lonmin

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Northam

 

 

RBPlats

 

 

 

Tharisa*

 

 

AngloGold

 

 

Gold Fields

 

 

Harmony

 

 

Polymetal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Polyus

 

 

Sibanye

 

 

 

Merafe

 

 

Codelco*

 

 

Freeport*

 

 

Southern Copper*

 

Teck Resources*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Norilsk

 

 

Alrosa

 

 

 

PhosAgro

 

 

Acron

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018E

2019E

*Not covered by Renaissance Capital; estimates based on company guidance.

 

Source: Company data, Renaissance Capital estimates

Sector capex/depreciation, which averaged around 2x over the past 16 years, is still only

…and is not enough to replace

at around 1.1x, which is not enough to replace depleting mines, in our view.

depleting mines

Figure 18: Capex/depreciation ratio over time

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.5x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.2x

 

 

 

 

 

 

 

 

3.0x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.8x

 

 

 

 

 

 

 

 

 

 

 

 

2.5x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.3x

 

 

 

 

 

 

 

 

 

 

 

Average, 2003-18E, 2.0x

 

 

2.0x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5x

1.5x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.3x

 

 

1.1x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.0x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.9x

 

 

 

1.1x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.5x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018E

2019E

2020E

2021E

Note: Chart includes Alrosa, Anglo American, Antofagasta*, ARM, Assore, BHP, Codelco*, Exxaro, Fortescue, Freeport*, Glencore, Kumba, Norilsk, Rio Tinto, South32, Southern Copper*, Teck*, Vale, Amplats, Impala, Lonmin, Northam, RB Plat, AngloGold, Gold Fields, Harmony, Polymetal, Polyus and Sibanye.

*Not covered by Renaissance Capital; estimates based on company guidance.

Source: Company data, Renaissance Capital estimates

We believe current commodity prices and our forecasts do not incentivise new mine

Project returns do not incentivise

project approvals. We calculate estimated returns on new (average) mine projects of

new supply

around 8% using our 2019 commodity price forecasts.

 

12

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Renaissance Capital

14 January 2019

Metals & Mining

Figure 19: Return on incremental capital (RoIC), based on assets at estimated replacement cost

 

20%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18%

 

 

 

 

17%

 

18%

17%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$/t

 

 

 

 

 

 

 

 

 

 

 

Estimated incentive return, 10.0%

 

 

 

10%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8%

 

 

 

8%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6%

 

5%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4%

 

 

 

 

 

5%

 

 

 

 

 

 

 

 

 

 

 

 

 

4%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2%

 

 

 

 

 

 

 

 

 

 

 

3%

 

 

 

 

 

 

 

0%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018E

2019E

2020E

2021E

Note: Chart includes Alrosa, Anglo American, Antofagasta*, ARM, Assore, BHP, Codelco*, Exxaro, Fortescue, Freeport*, Glencore, Kumba, Norilsk, Rio Tinto, South32, Southern Copper*, Teck*, Vale, Amplats, Impala, Lonmin, Northam, RB Plat, AngloGold, Gold Fields, Harmony, Polymetal, Polyus and Sibanye.

*Not covered by Renaissance Capital; estimates based on company guidance.

Source: Company data, Renaissance Capital estimates

We believe the sector typically invests in volume growth when expected returns on investment increase above 10%. The chart below shows that sector capex rose above estimated maintenance levels when expected returns (per chart above) rose above 10%. Given poor expected returns at consensus commodity price forecasts and management teams’ focus on value-creation, medium-term capex guidance of $900-1,000 per copper equivalent (Cu eq) tonne remains below levels required to maintain production over the long term. We estimate capex required to maintain production over the long term at around $1,180/Cu eq tonne.

Capex guidance remains below levels required to maintain production over the long term

Figure 20: Mining sector capex per Cu eq unit (2019 real)

3,500

3,000

2,500

2,000

$/t

1,500

1,000

500

0

 

 

 

 

 

 

 

 

 

3,006

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2,165

 

 

2,436

 

2,410

 

 

 

Estimated capex required to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1,694

 

 

 

1,812

 

 

maintain volumes, $/t, 1,180

 

 

1,149

1,393

1,087

1,358

1,640

 

1,555

 

 

 

1,341

917

898

727

968

993

901

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

2015

2016

2017

2018E

2019E

2020E

2021E

Note: Chart includes Alrosa, Anglo American, Antofagasta*, ARM, Assore, BHP, Codelco*, Exxaro, Fortescue, Freeport*, Glencore, Kumba, Norilsk, Rio Tinto, South32, Southern Copper*, Teck*, Vale, Amplats, Impala, Lonmin, Northam, RB Plat, AngloGold, Gold Fields, Harmony, Polymetal, Polyus and Sibanye.

*Not covered by Renaissance Capital; estimates based on company guidance.

Source: Company data, Renaissance Capital estimates

13

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Renaissance Capital

14 January 2019

Metals & Mining

We therefore forecast mine production to decline over the next 10 years. This could support rising commodity prices and sector returns over the medium term.

Figure 21: Copper equivalent production*, kt

 

50,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

49,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kt

48,000

 

 

 

 

 

 

 

2021E, 47,349

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

production,

47,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

46,000

 

 

 

 

2019E, 46,227

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

equivalent

45,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2028E, 43,960

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Copper

43,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2012

2013

2014

2015

2016

2017

2018E

2019E

2020E

2021E

2022E

2023E

2024E

2025E

2026E

2027E

2028E

2029E

2030E

*All volumes converted to copper equivalent tonnes using RenCap long-term commodity price forecasts.

Source: Company data, Renaissance Capital estimates

14

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Management remains focused on value-creation

Mining is transforming into highly efficient industrial processes through improved operating models, product optimisation, mechanisation, automation and improved IT utilisation.

Renaissance Capital

14 January 2019

Metals & Mining

Labour productivity has improved by 38% since 2012

Productivity improvement is a sustainable way to reduce unit costs.

We calculate that labour productivity, defined as copper equivalent production per employee, has improved by 38% since 2012.

Figure 22: Change in labour productivity, June 2012-June 2017, %

 

120%

100%+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100%

 

84%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

productivity,

80%

 

 

70%

68%

63%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60%

 

 

58%

54%

52%

51%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change in labour

40%

 

 

 

 

 

 

 

 

 

35%

33%

30%

 

 

 

 

Average, 38.4%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20%

 

 

 

 

 

 

 

 

 

18%

18%

15%

15%

6%

 

 

 

 

 

 

 

 

 

 

 

 

 

3%

 

 

 

0%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-20%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-1%

-4%

 

Fortescue

BHP

Rio Tinto

ARM

Vale

Amplats

Glencore

Anglo

Kumba

Tharisa*

Northam

Freeport

Gold Fields

Impala

RBPlat

Teck*

South32

AngloGold

Lonmin

Sibanye

 

 

Note: Gold Fields and Sibanye is calculated from June 2013, South32 from June 2014.

Source: Company data, Renaissance Capital

Higher productivity could be achieved through improved safety, mechanisation, automation, more efficient infrastructure and scale. Figures 23 and 24 show changes in production volumes and the number of employees at mining companies. The drop in

Fortescue’s and Exxaro’s labour force relates to the completion of capital projects and a reduction in capex, while BHP’s labour force reduction was the result of right-sizing initiatives. Anglo American’s productivity improvement was aided by restructuring and disposals of labour-intensive divisions.

15

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Figure 23: Change in workforce, June 2012-June 2017, %

100%

90%

 

 

80%

 

 

 

 

 

 

 

 

 

 

 

 

60%

 

 

 

 

 

 

 

 

 

 

 

%

40%

 

 

 

 

 

 

 

 

 

 

 

workforce,

 

 

 

 

 

 

 

 

 

 

 

20%

7%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in

0%

 

 

 

 

 

 

 

 

 

 

 

Change

-20%

0%

-4%

-6%

-6%

12%-

15%-

15%-

17%-

22%-

29%-

32%-

 

 

 

 

 

 

 

 

 

 

 

 

 

-40%

 

 

 

 

 

 

 

 

 

 

 

 

-60%

 

 

 

 

 

 

 

 

 

 

 

 

-80%

 

 

 

 

 

 

 

 

 

 

 

Sibanye

Northam

Tharisa

Freeport

RBPlat

Teck

Lonmin

South32

Impala

AngloGold

Glencore

Rio Tinto

Vale

Note: Glencore is calculated from 2012, Gold Fields and Sibanye are calculated from June 2013, South32 is calculated from June 2014.

Figure 24: Change in production, June 2012-June 2017, %

Renaissance Capital

14 January 2019

Metals & Mining

Average, -19.2%

-35%

-39%

-43%

-43%

-48%

-50%

 

Kumba

Anglo

ARM

Amplats

Gold Fields

BHP

Fortescue-66%

Source: Company data, Renaissance Capital

Change in production, %

150%

100%

50%

0%

-50%

-100%

100.0%+

100.0%+

 

 

 

 

 

 

 

 

 

 

 

 

53.8%

35.0%

33.0%

21.6%

15.6%

12.7%

10.8%

6.4%

5.0%

4.8%

1.9%

0.9%

Average, 12.0%

-0.3%

-6.4%

-8.3%

-10.7%

-12.2%

-13.8%

-14.9%

-20.1%

-38.1%

Fortescue

Sibanye

Northam

SCCO

Tharisa

Impala

Glencore

Rio Tinto

Vale

RBPlat

Codelco

ARM

Harmony

Freeport

Teck

Anglo

Kumba

BHP

South32

Amplats

AngloGold

Lonmin

Gold Fields

Note: Glencore is calculated from 2012, Gold Fields, RBPlats, Harmony and Sibanye are calculated from June 2013, South32 is calculated from June 2014.

Source: Company data, Renaissance Capital

16

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Renaissance Capital

14 January 2019

Metals & Mining

Unit costs have dropped by 20% since 2012

Increased labour productivity and weaker producer currencies have aided a 20% drop in unit costs since 2012.

Figure 25 shows unit cost inflation from June 2012 to June 2017. Companies that increased productivity over the period, such as Fortescue, BHP and Rio Tinto, managed to more than offset mining inflation and posted reductions in unit costs.

Figure 25: Dollar unit cost inflation/(reduction), June 2012-June 2017, %

 

 

 

 

 

 

 

30%

 

19%

 

 

 

 

 

 

 

 

% Change, Jun 12 - Jun 17

 

 

Average

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10%

 

 

7%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-10%

 

 

 

-4%

-6%

-8%

 

 

 

 

 

 

 

 

 

 

 

 

 

-20%

 

 

 

-10%

-13%

-13%

15%-

15%-

19%-

19%-

19%-

23%-

24%-

25%-

25%-

 

 

 

 

 

Average, -20%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-30%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-40%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-50%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-60%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-70%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-80%

 

Codelco

Impala

AngloGold

Freeport

Sibanye

Lonmin

SCCO

Anglo

Harmony

Kumba

Tharisa

RBPlat

Amplats

Northam

Gold Fields

Exxaro

Teck

 

 

 

Note: Glencore, Tharisa, Harmony and Sibanye are calculated from 2013.

Iron ore producers have achieved the biggest cost savings since 2012

-26%

-26%

-32%

-38%

-45%

-45%

 

 

 

 

 

 

 

-67%

ARM

Glencore

South32

Vale

BHP

Rio Tinto

Fortescue

Source: Company data, Renaissance Capital estimates

17