23 - 94 AP-BODY		Ä

Fig. 7 Engine Drive Belt Splash Shield

(8)Disengage frog-leg clips from around bottom and side edges of trim panel. Lift trim panel upward and separate trim from door.

(9)Disconnect courtesy lamp wire connector.

DOOR TRIM PANEL INSTALLATION

Reverse the preceding operation.

Fig. 8 Front Door Trim Panel

FRONT DOOR WATER SHIELD

REMOVAL

(1)Remove front door trim panel.

(2)Remove push-in fasteners holding silencer pad to door inner panel and separate silencer from door.

(3)Pull water shield from adhesive around perimeter of door inner panel.

INSTALLATION

Reverse the preceding operation.

FRONT DOOR AND HINGE

The front door hinge is welded to the door and bolted to the hinge pillar. The door half of the hinge pivots on a removable hinge pin. The hinge pin is

driven in from the bottom on the top hinge and from the top on the bottom hinge. All adjustments to the hinge are performed on the hinge pillar half of the hinge. If the welded half of the hinge must be bent to align door, consult an authorized body repair facility.

FRONT DOOR REMOVAL (FIG. 9)

(1)Remove door trim panel, silencer pad, and water shield.

(2)Disconnect all wire connectors and wire harness hold downs inside door and push wire harness through access hole in front of door into hinge pillar opening.

(3)Open door and support door on a suitable lifting device.

(4)Drive bottom hinge pin upward and remove pin from hinge.

(5)Drive top hinge pin downward and remove pin from hinge.

FRONT DOOR INSTALLATION

Reverse the preceding operation. The door should not require re-alignment. If door does need alignment, refer to Front Door Hinge Installation paragraph in this section.

Fig. 9 Front Door HingesÐTypical

FRONT DOOR HINGE REMOVAL (FIG. 9)

(1)Remove front fender wheelhouse splash shield. Refer to Front Wheelhouse Splash Shield Removal paragraph in this section.

(2)Support door on a suitable lifting device.

(3)Drive out hinge pin on the effected hinge.

(4)Remove bolts holding hinge to hinge pillar and separate hinge form vehicle.

FRONT DOOR HINGE INSTALLATION

Reverse the preceding operation. Align door to achieve 6 mm (0.240 in.) gap to all surrounding panels and flush across gaps.